In this study, an investigation has been conducted to fully characterise for the first time the tribological benefits of adding two different types of chemical vapour deposition (CVD) coatings to silicon aluminium oxynitride milling inserts with a chemical composition of (Si3N4 + Al2O3 + Y2O3), known by the trade abbreviation ‘SiAlON’, typically used to cut difficult to machine materials such as Inconel 718. The experimental tests compared the tool life, material removed and wear resistance of the two different CVD coated inserts against that of uncoated SiAlON ceramic milling inserts. Coating A was a multilayer CVD coating and had a composition of (TiN + TiCN + Al2O3), Coating B was a bilayer CVD coating and had a composition of (Al2O3 + TiN). It was determined that at 900 m/min the uncoated SiAlON ceramic milling inserts exhibited the least amount of wear and variation in cutting force when milling precipitation hardened Inconel 718 samples. Coating A demonstrated significantly lower adhesion to the SiAlON substrate but had higher tool life and material removal rates, Coating B demonstrated excellent adhesion to the SiAlON substrate. The interfacial bonding of Coating B allowed for much higher adhesion to the substrate, but it suffered from much lower tool life and higher rates of rake and flank face wear. The flank wear measurements concluded a cutting speed of 900 m/min to be the optimum cutting speed for machining Inconel 718 with uncoated SiAlON ceramic milling inserts.
This work characterises the structure and mechanical properties, such as adhesion, of two different chemical vapour deposition (CVD) coatings deposited onto silicon aluminium oxynitride (Si3N4 + Al2O3 + Y2O3) round (RNGN) milling cutter tooling inserts. These inserts are often known by the trade abbreviation “SiAlON”. Wear was produced on the inserts using unidirectional sliding (pin-on-disc type) and scratch testing. Two coatings were investigated: a multilayer CVD coating (Coating A) with a composition of TiN + TiCN + Al2O3 and a bilayer coating (Coating B) with a composition of Al2O3 + TiN. Microstructural analysis was conducted after wear testing and Coating B demonstrated high stability when subjected to high alternating shear and tensile stresses, high abrasion resistance and very high adhesion to the SiAlON ceramic insert substrate when compared to Coating A. Coating A demonstrated a low capacity to distribute alternating shear and tensile stresses during the pin-on-disc and scratch testing, which led to failure. The scratch and pin-on-disc results from this study correlate highly with completed machining insert wear analysis that has used Coating A and Coating B SiAlON inserts to machine aged Inconel 718.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.