Proper busbar selection based on analytical calculations is of great importance in terms of power grid functioning and its safe usage. Experimental tests concerning busbars are very expensive and difficult to be executed. Therefore, the great advantage for setting the valid parameters for busbar systems components are analytical calculations supported by FEM (finite element method) modelling and analysis. Determining electrodynamic forces in busbar systems tends to be crucial with regard to subsidiary, dependent parameters. In this paper analytical calculations of asymmetric three-phase busbar system were carried out. Key parameters, like maximal electrodynamic forces value, mechanical strength value, busbar natural frequency, etc., were calculated. Calculations were conducted with an ANSYS model of a parallel asymmetric busbar system, which confirmed the obtained results. Moreover, showing that a model based on finite elements tends to be very helpful in the selection of unusually-shaped busbars in various electrotechnical applications, like switchgear.

The finite element analysis (FEA) is an essential and powerful numerical method that can explicitly optimize the design process of electrical devices. In this paper, the employment of the finite element method (FEM) as ANSYS is proposed in order to aid electrical apparatus engineering and modeling of low voltage modular circuit breakers. The procured detailed model of a miniature circuit breaker (MCB) was undergoing transient thermal simulations of the current path. Acquired data were juxtapositioned with experimental data procured in the laboratory. The reflection of the simulation approach was clearly noted in the experimental results. Mutual areas of the modeled element expressed similar physical properties and robustness errors while tested in the specific conditions—faithfully reflecting those that were experimented with. Moreover, the physical phenomena essential for electrical engineering could be determined on the model stage. These types of 3D models can be used to analyze the thermal behavior of the current path during the current flowing condition.

The manuscript presents advanced coupled analysis: Maxwell 3D, Transient Thermal and Fluent CFD, at the time of a rated current occurring on the main busbars in the low-voltage switchgear. The simulations were procured in order to aid the design process of such enclosures. The analysis presented the rated current flow in the switchgear busbars, which allowed determining their temperature values. The main assumption of the simulation was measurements of temperature rise during rated current conditions. Simulating such conditions is a valuable asset in order to design better solutions for energy distribution gear. The simulation model was a precise representation of the actual prototype of the switchgear. Simulations results were validated by experimental research. The heat dissipation in busbars and switchgear housing through air convection was presented. The temperature distribution for the insulators in the rail bridge made of fireproof material was considered: halogen-free polyester. The results obtained during the simulation allowed for a detailed analysis of switchgear design and proper conclusions in practical and theoretical aspects. That helped in introducing structural changes in the prepared prototype of the switchgear at the design and construction stages. Deep analysis of the simulation results allowed for the development concerning the final prototype of the switchgear, which could be subjected to the full type tests. Additionally, short-circuit current simulations were procured and presented.

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The purpose of this work is to discuss the tulip contact behavior during mechanical and electrical simulations in a Finite Element Method (FEM) environment using ANSYS and COMSOL software. During the simulations, the full contact movement was analyzed. During the contact movement, the individual behavior of the contact components was taken into consideration. The motion simulation was carried out at different velocities and forces acting on the contact. The obtained results were compared to each other and discussed. Relatively, the angles of the contact surfaces to each other were also changed, which meant that we could conduct a more in-depth analysis. The other approach of simulation research was a field analysis of physical phenomena occurring in the tulip contact. This analysis was performed in COMSOL Multiphysics. Parametric analysis allowed an observation of the electric field in the tulip contact at different contact distances with respect to each other. This work is important in terms of the cost effectiveness for design procedures concerning tulip contacts and fault avoidance, which both result from mechanical and electrical conditions throughout contact exploitation and optimization of the working conditions for the tulip contact.