Controlling the surface wettability represents an important challenge in the field of surface functionalization. Here, the wettability of a stainless-steel surface is modified by 30-ns pulses of a Nd:YAG marking laser (λ = 1064 nm) with peak fluences within the range 3.3–25.1 J cm−2. The short- (40 days), intermediate- (100 days) and long-term (1 year) superhydrophilic-to-(super)hydrophobic transition of the laser-textured surfaces exposed to the atmospheric air is examined by evaluating its wettability in the context of the following parameters: (i) pulse fluence; (ii) scan line separation; (iii) focal position and (iv) wetting period due to contact angle measurements. The results show that using solely a short-term evaluation can lead to wrong conclusions and that the faster development of the hydrophobicity immediately after laser texturing usually leads to lower final contact angle and vice versa, the slower this transition is, the more superhydrophobic the surface is expected to become (possibly even with self-cleaning ability). Depending on laser fluence, the laser-textured surfaces can develop stable or unstable hydrophobicity. Stable hydrophobicity is achieved, if the threshold fluence of 12 J cm−2 is exceeded. We show that by nanosecond-laser texturing a lotus-leaf-like surface with a contact angle above 150° and roll-off angle below 5° can be achieved.

A simple method for structuring of the surface of a magnetoactive elastomer (MAE) on the tens of micrometers scale, which capabilities extend beyond conventional mold‐based polymer casting, is reported. The method relies on the ablation of the material by absorption of nanosecond infrared pulses from a commercial laser. It is shown that it is possible to fabricate parallel lamellar structures with a high aspect ratio (up to 6:1) as well as structures with complex scanning trajectories. The method is fast (fabrication time for the 7 × 7 mm2 is about 60 s), and the results are highly reproducible. To illustrate the capabilities of the fabrication method, both orthogonal to the MAE surface and tilted lamellar structures are fabricated. These magnetosensitive lamellae can be easily bent by ±45° using an external magnetic field of about 230 mT. It is demonstrated that this bending allows one to control the sliding angle of water droplets in a great range between a sticky (>90°) and a sliding state (<20°). Perspectives on employing this fabrication technology for magnetosensitive smart surfaces in microfluidic devices and soft robotics are discussed.

We demonstrate the control of wettability of non-structured and microstructured magnetoactive elastomers (MAEs) by magnetic field. The synthesized composite materials have a concentration of carbonyl iron particles of 75 wt.% (≈27 vol.%) and three different stiffnesses of the elastomer matrix. A new method of fabrication of MAE coatings on plastic substrates is presented, which allows one to enhance the response of the apparent contact angle to the magnetic field by exposing the particle-enriched side of MAEs to water. A magnetic field is not applied during crosslinking. The highest variation of the contact angle from (113 ± 1)° in zero field up to (156 ± 2)° at about 400 mT is achieved in the MAE sample with the softest matrix. Several lamellar and pillared MAE structures are fabricated by laser micromachining. The lateral dimension of surface structures is about 50 µm and the depth varies between 3 µm and 60 µm. A systematic investigation of the effects of parameters of laser processing (laser power and the number of passages of the laser beam) on the wetting behavior of these structures in the absence and presence of a magnetic field is performed. In particular, strong anisotropy of the wetting behavior of lamellar structures is observed. The results are qualitatively discussed in the framework of the Wenzel and Cassie–Baxter models. Finally, directions of further research on magnetically controlled wettability of microstructured MAE surfaces are outlined. The obtained results may be useful for the development of magnetically controlled smart surfaces for droplet-based microfluidics.

The significant effect of an external dc magnetic field on the splashing behavior of ethanol drops impacting on the unstructured (flat) surface of soft magnetoactive elastomers (MAEs) is reported. The Weber number corresponding to the transition between the deposition and the splashing regime is reduced by ≈20% in a moderate magnetic field of ≈300 mT. Alongside this effect, a two‐fold increase of the initial deceleration of the ejection sheet is observed for the softest sample. The main underlying mechanism for the observed phenomena is believed to be the magnetic‐field‐induced stiffening of the MAEs. Further possible mechanisms are magnetically induced changes in the surface roughness and magnetic‐field‐induced plasticity (magnetic shape memory effect). The potential application areas are magnetically regulable wetting and magneto‐responsive surfaces for controlling the drop splashing.

In this paper, we investigate the influence of the following parameters: pulse duration, pulse repetition rate, line-to-line and pulse-to-pulse overlaps, and scanning strategy on the ablation of AISI 316L steel and CuZn37 brass with a nanosecond, 1064-nm, Yb fiber laser. The results show that the material removal rate (MRR) increases monotonically with pulse duration up to the characteristic repetition rate (f0) where pulse energy and average power are maximal. The maximum MRR is reached at a repetition rate that is equal or slightly higher as f0. The exact value depends on the correlation between the fluence of the laser pulses and the pulse repetition rate, as well as on the material properties of the sample. The results show that shielding of the laser beam by plasma and ejected material plays an important role in reducing the MRR. The surface roughness is mainly influenced by the line-to-line and the pulse-to-pulse overlaps, where larger overlap leads to lower roughness. Process optimization indicates that while operating with laser processing parameters resulting in the highest MRR, the best ratio between the MRR and surface roughness appears at ~50% overlap of the laser pulses, regardless of the material being processed.

Stimuli responsive materials are a key ingredient for any application that requires dynamically tunable or on-demand responses. In this work we report experimental and theoretical investigation of magnetic-field driven modifications...

An effective method for on‐demand control over the impact dynamics of droplets on a magnetoresponsive surface is reported. The surface is comprised of micrometer‐sized lamellas from a magnetoactive elastomer on a copper substrate. The surface itself is fabricated using laser micromachining. The orientation of the lamellae is switched from edge‐on (orthogonal to the surface) to face‐on (parallel to the surface) by changing the direction of a moderate (<250 mT) magnetic field. This simple actuation technique can significantly change the critical velocities of droplet rebound, deposition, and splashing. Rebound and deposition regimes can be switched up to Weber number We < 13 ± 3, while deposition and splashing can be switched in the range of 32 < We < 52. Because a permanent magnet is used, no permanent power supply is required for maintaining the particular regime of droplet impact. The presented technology is highly flexible and enables selective fabrication and actuation of microstructures on complex devices. It has great potential for applications in soft robotics, microfluidics, and advanced thermal management.

Adaptive surface microstructures are used extensively in nature to control various surface properties such as wettability, adhesion, self-cleaning, drag reduction, etc. Regulation of these properties can be achieved with the appropriate employment of a multitude of smart materials, whose characteristics/response can be controlled by noncontact stimuli, e.g., light, heat, or magnetic field. One of the very promising magneto-regulable smart materials are magnetoactive elastomers (MAEs). They are comprised of a compliant polymer matrix with embedded micrometer-sized ferromagnetic particles. The particles interact with each other and a magnetic field. This results in remarkable tunability of the physical properties of MAEs. This paper reports a fast, resilient, and tailored method for direct surface micromachining of MAEs that enables micro-structuring without mechanical contact between the tool and the material, bypassing the usual constraints of conventional fabrication methods. It is shown that it is possible to fabricate a large variety of different microstructure geometries whose precision is limited predominantly by the size of magnetic particles. Lamellar structures with a high aspect ratio (up to 6:1) oriented either perpendicularly to the surface, can be strongly bent by applying magnetic fields in the range of 0–250 mT.