The present work studies the possibility of energy recovery by thermal conversion of combustible residual materials, namely tires and rubber-plastic, plastic waste from outdoor luminaires. The waste has great potential for energy recovery (HHV: 38.6 MJ/kg for tires and 31.6 MJ/kg for plastic). Considering the thermal conversion difficulties of these residues, four co-combustion tests with mixtures of tires/plastics + pelletized Miscanthus, and an additional test with 100% Miscanthus were performed. The temperature was increased to the maximum allowed by the equipment, about 500 °C. The water temperature at the boiler outlet and the water flow were controlled (60 °C and 11 L/min). Different mixtures of residues (0–60% tires/plastics) were tested and compared in terms of power and gaseous emissions. Results indicate that energy production increased with the increase of tire residue in the mixture, reaching a maximum of 157 kW for 40% of miscanthus and 60% of tires. However, the automatic feeding difficulties of the boiler also increased, requiring constant operator intervention. As for plastic and rubber waste, fuel consumption generally decreased with increasing percentages of these materials in the blend, with temperatures ranging from 383 °C to 411 °C. Power also decreased by including such wastes (66–100 kW) due to feeding difficulties and cinder-fusing problems related to ash melting. From the study, it can be concluded that co-combustion is a suitable technology for the recovery of waste tires, but operational problems arise with high levels of residues in the mixture. Increasing pollutant emissions and the need for pre-treatments are other limiting factors. In this sense, the thermal gasification process was tested with the same residues and the same percentages of mixtures used in the co-combustion tests. The gasification tests were performed in a downdraft reactor at temperatures above 800 °C. Each test started with 100% acacia chip for reference (like the previous miscanthus), and then with mixtures of 0–60% of tires and blends of plastics and rubbers. Results obtained for the two residues demonstrated the viability of the technology, however, with mixtures higher than 40% it was very difficult to develop a process under stable conditions. The optimum condition for producing a synthesis gas with a substantial heating value occurred with mixtures of 20% of polymeric wastes, which resulted in gases with a calorific value of 3.64 MJ/Nm3 for tires and 3.09 MJ/Nm3 for plastics and rubbers.
In this work, brewers’ spent grains (BSG) were evaluated and studied in order to obtain a combustible gas by means of allothermal steam gasification. BSG were preprocessed in a rotary dryer and a pelletizer prior to gasification in an indirectly heated batch reactor. BSG characterization was conducted by means of proximate, ultimate, and thermogravimetric analysis, allowing us to conclude that BSG have characteristics comparable to those of regular lignocellulosic biomasses. Gasification tests were performed in an allothermal bench-scale batch reactor in order to determine the effect of temperature and steam-to-biomass ratio (S/B) in the produced gas. The produced gas was mainly composed of 22.8–30.2% H2, 15.1–22.3% CO, and 7.2–11.1% CH4, contributing to a heating value of 8.11–9.0 MJ/Nm3 with the higher values found for a low S/B ratio and for high temperatures. The performance of the process was assessed by evaluating the cold gas and carbon conversion efficiencies. These indicators were found to be in the ranges 47.0%–52.1% and 57.0%–62.7%, respectively. The main conclusion of this work is that the produced gas obtained from BSG steam gasification has sufficient quality to open other options to beer producers to use their own brewing wastes to satisfy their energy needs, allowing them to progress toward the circular economy concept.
The first part of the current reported work presents experimental results of brewers’ spent grains gasification in a pilot-scale downdraft gasifier. The gasification procedure is assessed through various process characteristics such as gas yield, lower heating value, carbon conversion efficiency, and cold gas efficiency. Power production was varied from 3.0 to 5.0 kWh during the gasification experiments. The produced gas was supplied to an internal combustion engine coupled to a synchronous generator to produce electricity. Here, 1.0 kWh of electricity was obtained for about 1.3 kg of brewers’ spent grains pellets gasified, with an average electrical efficiency of 16.5%. The second part of the current reported work is dedicated to the development of a modified thermodynamic equilibrium model of the downdraft gasification to assess the potential applications of the main Portuguese biomasses through produced gas quality indices. The Portuguese biomasses selected are the main representative forest residues (pine, eucalyptus, and cork) and agricultural residues (vine prunings and olive bagasse). A conclusion can be drawn that, using air as a gasifying agent, the biomass gasification provides a produced gas with enough quality to be used for energy production in boilers or turbines.
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