Macroporous ceramics with pore sizes from 400 nm to 4 mm and porosity within the range 20%-97% have been produced for a number of well-established and emerging applications, such as molten metal filtration, catalysis, refractory insulation, and hot gas filtration. These applications take advantage of the unique properties achieved through the incorporation of macropores into solid ceramics. In this article, we review the main processing routes that can be used for the fabrication of macroporous ceramics with tailored microstructure and chemical composition. Emphasis is given to versatile and simple approaches that allow one to control the microstructural features that ultimately determine the properties of the macroporous material. Replica, sacrificial template, and direct foaming techniques are described and compared in terms of microstructures and mechanical properties that can be achieved. Finally, directions to future investigations on the processing of macroporous ceramics are proposed.

Although strong and stiff human-made composites have long been developed, the microstructure of today's most advanced composites has yet to achieve the order and sophisticated hierarchy of hybrid materials built up by living organisms in nature. Clay-based nanocomposites with layered structure can reach notable stiffness and strength, but these properties are usually not accompanied by the ductility and flaw tolerance found in the structures generated by natural hybrid materials. By using principles found in natural composites, we showed that layered hybrid films combining high tensile strength and ductile behavior can be obtained through the bottom-up colloidal assembly of strong submicrometer-thick ceramic platelets within a ductile polymer matrix.

Ni pattern electrodes with well-defined triple phase boundary ͑TPB͒ lengths were prepared in order to investigate the reaction mechanisms at solid oxide fuel cell ͑SOFC͒ anodes. The anode microstructures were stable during thermal treatment and electrochemical measurements. Electrochemical impedance spectroscopy was used to study the influence of the overpotential, of the gas atmosphere, of the temperature, and of the pattern geometry on the electrochemical behavior of SOFC anodes. It is found that the reaction kinetics are dominated by one main process. This process is thermally activated with an activation of energy of E A ϭ 0.88 Ϯ 0.04 eV. At overpotentials higher than 300 mV, a second process becomes relevant. The partial pressure of water in the fuel gas atmosphere has a catalytic effect on the anode performance, whereas variations of the patrial pressure of hydrogen in the fuel gas atmosphere have no significant influence on the electrode behavior. A model was established in order to explain the catalytic effect of water. The direct proportionality between the relaxation frequency and the TPB length suggests a TPB limitation of the anode kinetics.

Pump up the volume: Wet foams prepared with surfactants are thermodynamically unstable systems that undergo rapid disproportionation, drainage, and coalescence. Ultrastable foams have now been prepared using colloidal particles as stabilizers (left picture). The stabilization results from the irreversible adsorption at the air–water interface of particles surface‐modified with short‐chain amphiphiles (right picture).

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This paper presents a modelling study of the electrochemical hydrogen oxidation reaction at nickel/yttria-stabilized zirconia (Ni/YSZ) patterned anodes. An elementary kinetic reaction-diffusion model accounts for coupled heterogeneous chemistry and transport on the Ni and YSZ surfaces. Charge transfer is modeled as a spillover of adsorbates between the Ni and YSZ surfaces at the three-phase boundary (TPB). No a priori assumptions on rate-determining processes are made. Thermodynamic, kinetic, and transport parameters are compiled from various literature sources serving as a base for quantitative simulations. Seven different spillover reaction pathways of the hydrogen oxidation reaction are compared to experimental patterned anode data obtained previously by Bieberle et al. [ J. Electrochem. Soc. , 148 , A646 (2001)] under a range of operating conditions. Only one reaction pathway, based on two hydrogen spillover reactions, is able to describe consistently the complete experimental data set. A sensitivity analysis for this case allows identification of rate-determining processes. Surface concentrations close to the TPB are predicted to differ from the concentration derived from thermodynamical equilibrium by up to 2 orders of magnitude. The simulation results and the validity of the model are critically discussed. Directions for future theoretical and experimental studies for elucidating the mechanistic details of Ni/YSZ anodes are given.

The interaction between citric acid and alumina in aqueous solution is characterized. Adsorption isotherms of the dispersant on the alumina surface, electrophoretic mobility of the alumina particles as a function of the citric acid concentration, and attenuated total reflection Fourier transform infrared (ATR‐FTIR) spectroscopy of the citratealumina surface complex have been used. The adsorption behavior of citric acid is dependent on the pH of the suspension and the concentration of the citric acid. The maximum amount of citric acid adsorbed on the alumina surface, 2.17 μ.mol/m2 at pH 3, decreases to 1.17 μmol/m2 at pH 8. The adsorption of citrate causes a highly negatively charged powder surface and a shift of the isoelectric point (IEP) to lower pH values. The IEP of alumina can be fixed at any pH value between 9 and 3 by proper adjustment of the citric acid concentration. In situ ATR‐FTIR spectroscopy of the citrate‐alumina surface complex gives evidence for a direct interaction between the carboxylate groups of the citrate and the surface aluminum(III) atoms. The rheological properties of alumina suspensions are studied as a function of the citric acid concentration. The data obtained from the viscosity and dynamic electrophoretic measurements correlate well and allow the construction of a stability map of alumina suspensions stabilized with citric acid. The influence of citric acid on the viscosity is discussed using the Derjaguin‐Landau‐Verwey‐Overbeek (DLVO) theory. The interaction potential between the particles is determined by the citrate adsorbed on the surface, leading to a negative particle charge, and the citrate anions remaining in the solution, resulting in an increase of the ionic strength. The adsorption of citric acid also creates a steric barrier that inhibits the complete mutual approach of the individual alumina particles.