A novel carbon nanotube modified scaffold as an efficient biocathode material A novel carbon nanotube modified scaffold as an efficient biocathode material for improved microbial electrosynthesis for improved microbial electrosynthesis Abstract AbstractWe report on a novel biocompatible, highly conductive three-dimensional cathode manufactured by direct growth of flexible multiwalled carbon nanotubes on reticulated vitreous carbon (NanoWeb-RVC) for the improvement of microbial bioelectrosynthesis (MES). NanoWeb-RVC allows for an enhanced bacterial attachment and biofilm development within its hierarchical porous structure. 1.7 and 2.6 fold higher current density and acetate bioproduction rate normalized to total surface area were reached on NanoWeb-RVC versus a carbon plate control for the microbial reduction of carbon dioxide by mixed cultures. This is the first study showing better intrinsic efficiency as biocathode material of a threedimensional electrode versus a flat electrode: this comparison has been made considering the total surface area of the porous electrode, and not just the projected surface area. Therefore, the improved performance is attributed to the nanostructure of the electrode and not to an increase in surface area. Unmodified reticulated vitreous carbon electrodes lacking the nanostructure were found unsuitable for MES, with no biofilm development and no acetate production detected. The high surface area to volume ratio of the macroporous RVC maximizes the available biofilm area while ensuring effective mass transfer to and from the biofilm. The nanostructure enhances the bacteria-electrode interaction and microbial extracellular electron transfer. When normalized to projected surface area, current densities and acetate production rates of 3.7 mA cm-2 and 1.3 mM cm-2 d-1, respectively, were reached, making the NanoWeb-RVC an extremely efficient material from an engineering perspective as well. These values are the highest reported for any MES system to date.

High product specificity and production rate are regarded as key success parameters for large-scale applicability of a (bio)chemical reaction technology. Here, we report a significant performance enhancement in acetate formation from CO2, reaching comparable productivity levels as in industrial fermentation processes (volumetric production rate and product yield). A biocathode current density of -102 ± 1 A m(-2) and an acetic acid production rate of 685 ± 30 (g m(-2) day(-1)) have been achieved in this study. High recoveries of 94 ± 2% of the CO2 supplied as the sole carbon source and 100 ± 4% of electrons into the final product (acetic acid) were achieved after development of a mature biofilm, reaching an elevated product titer of up to 11 g L(-1). This high product specificity is remarkable for mixed microbial cultures, which would make the product downstream processing easier and the technology more attractive. This performance enhancement was enabled through the combination of a well-acclimatized and enriched microbial culture (very fast start-up after culture transfer), coupled with the use of a newly synthesized electrode material, EPD-3D. The throwing power of the electrophoretic deposition technique, a method suitable for large-scale production, was harnessed to form multiwalled carbon nanotube coatings onto reticulated vitreous carbon to generate a hierarchical porous structure.

Current challenges for microbial electrosynthesis include the production of higher value chemicals than acetate, at high rates, using cheap electrode materials. We demonstrate here the continuous, biofilm-driven production of acetate (C2), n-butyrate (nC4), and n-caproate (nC6) from sole CO2 on unmodified carbon felt electrodes. No other organics were detected. This is the first quantified continuous demonstration of n-caproate production from CO2 using an electrode as sole electron donor. During continuous nutrients supply mode, a thick biofilm was developed covering the whole thickness of the felt (1.2-cm deep), which coincided with high current densities and organics production rates. Current density reached up to −14 kA m −3 electrode (−175 A m −2). Maximum sustained production rates of 9.8 ± 0.65 g L −1 day −1 C2, 3.2 ± 0.1 g L −1 day −1 nC4, and 0.95 ± 0.05 g L −1 day −1 nC6 were achieved (averaged between duplicates), at electron recoveries of 60-100%. Scanning electron micrographs revealed a morphologically highly diverse biofilm with long filamentous microorganism assemblies (~400 μm). n-Caproate is a valuable chemical for various industrial application, e.g., it can be used as feed additives or serve as precursor for liquid biofuels production.

Electron‐transfer pathways occurring in biocathodes are still unknown. We demonstrate here that high rates of acetate production by microbial electrosynthesis are mainly driven by an electron flux from the electrode to carbon dioxide, occurring via biologically induced hydrogen, with (99±1) % electron recovery into acetate. Nevertheless, acetate production is shown to occur exclusively within the biofilm. The acetate producers, putatively Acetoanaerobium, showed the remarkable ability to consume a high H2 flux before it could escape from the biofilm. At zero wastage of H2 gas, it allows superior production rates and lesser technical bottlenecks over technologies that rely on mass transfer of H2 to microorganisms suspended in aqueous solution. This study suggests that bacterial modification of the electrode surface (possibly via synthesis of Cu nanoparticles) is directly involved in the significant enhancement of the hydrogen production.