Printed models with a regular base or a horseshoe-shaped base with a bar were accurate regardless of the printing technique used. Printed models with a horseshoe-shaped base made with the stereolithography printer had a statistically significant reduction in the transversal dimension that was not found in the models printed with the polyjet technique.

Overall, our findings showed that most of the measurements on digital models created using the TRIOS Color scanner and measured with Ortho Analyzer software had a clinically acceptable accuracy compared to the same measurements made with a caliper on plaster models, but the measuring method can affect the reproducibility of the measurements.

No abstract

Virtual setups present several advantages, e.g., digital storage, digital models cannot be damaged, the same model can undergo several treatment simulations, and communication between dental and surgical professionals and between dental professionals and patients is facilitated. Despite these advantages, considerable time and training are needed for dental professionals to master and adopt the general use of digital models and virtual setups in dentistry.

Printed digital models with the SLA 3D printer studied, with a horseshoe-shaped base made from intraoral scans cannot replace conventional plaster models from alginate impressions in orthodontics for diagnosis and treatment planning because of their clinically relevant transversal contraction.