The rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. The resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.

The objective of this paper is to describe the use of membranes for energy efficient biomass harvesting and dewatering. The dewatering of Nannochloropsis sp. was evaluated with polymeric hollow fiber and tubular inorganic membranes to demonstrate the capabilities of a membrane-based system to achieve microalgal biomass of >150 g/L (dry wt.) and ∼99% volume reduction through dewatering. The particle free filtrate containing the growth media is suitable for recycle and reuse. For cost-effective processing, hollow fiber membranes can be utilized to recover 90-95% media for recycle. Tubular membranes can provide additional media and water recovery to achieve target final concentrations. Based on the operating conditions used in this study and taking into scale-up considerations, an integrated hollow fiber-tubular membrane system can process microalgal biomass with at least 80% lower energy requirement compared to traditional processes. Backpulsing was found to be an effective flux maintenance strategy to minimize flux decline at high biomass concentration. An effective chemical cleaning protocol was developed for regeneration of fouled membranes.

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