This paper presents the behavior of composite panels based on glass fiber unidirectional fabrics and a bi-component epoxy resin under ballistic impacts that characterize two threat levels: FB2 and FB3, according to EN 1523:2004. The tested panels had characteristics kept in narrow ranges: thickness 18.26 ± 0.22 mm, mass ratio fabrics/panel 0.788 ± 0.015, surface density 27.51 ± 0.26 kg/m2. After testing the panels, the failure mechanisms of the panel were evidenced by scanning electron microscopy and photographs. Here the authors present a finite-element model at meso scale that was used for evaluating if the composite, initially tested at level FB2 (9 mm FMJ, v0 = 375 m/s), could withstand the higher level of impact, FB3 (projectile type .357 Magnum and impact velocity of v0 = 433 m/s). Simulation was performed in Explicit Dynamics (Ansys), keeping the same target but changing the projectile for the two different levels of threat. The results of the simulation were encouraging for making tests at level FB3, indicating the importance of alternating actual tests with simulations in order to achieve better protection with reduced surface weight. The simulation illustrated differences in impact duration and number of layers broken on the panel for each level. Validation of the model was based on the number of broken layers and the dimension of the delamination zone between the last two layers. Scanning electron microscopy was used for identifying failure mechanisms at the micro and meso scale. We found that damage to the composite was intensively dependent on impact velocity, this being quantitatively evaluated using the number of layers broken, the effect of delamination on separating layers and the deformation of the last layer.
This paper presents results on tribological characteristics for polymer blends made of polybutylene terephthalate (PBT) and polytetrafluoroethylene (PTFE). This blend is relatively new in research as PBT has restricted processability because of its processing temperature near the degradation one. Tests were done block-on-ring tribotester, in dry regime, the variables being the PTFE concentration (0%, 5%, 10% and 15% wt) and the sliding regime parameters (load: 1, 2.5 and 5 N, the sliding speed: 0.25, 0.5 and 0.75 m/s, and the sliding distance: 2500, 5000 and 7500 m). Results are encouraging as PBT as neat polymer has very good tribological characteristics in terms of friction coefficient and wear rate. SEM investigation reveals a quite uniform dispersion of PTFE drops in the PBT matrix. Either considered a composite or a blend, the mixture PBT + 15% PTFE exhibits a very good tribological behavior, the resulting material gathering both stable and low friction coefficient and a linear wear rate lower than each component when tested under the same conditions.
This paper presents a characterization of PA6 and the blend PA6+EPDM (60/40) by tensile tests in order to evaluate several mechanical properties for impact resistance applications. Results were found to be dependend on test rate (10 mm/min, 250 mm/min and 1000 mm/mm). SEM investigation point out a homogenous structure. The blend has better value of energy at break, for the higher test speed: for v=250 mm/min this characteristic has the value of energy at break 29.7 J and the blend has 76.3 J. At 1000 mm/min, PA6 has this charcateristic of 20 J, but for the blend, it is almost insensitive for the two higher test speeds (76.3 J at 250 mm/min and 72.4 J at 1000 mm/min, respectively) as compared to the neat polymer that decreases this feature when thr test spee increases. At the lowest teste speed, the values of energy at break for the materials in this study are close (90.2 J for PA6 and 87.7 J for the blend). The results from tensile tests pointed out that the formulated blend is recommended for impact resistance applications.
This paper presents a model for impact bullet – panel of woven aramid fabrics in order to use it for an initial assessment of similar panels to protect against bullets in a range of 100…800 m/s. Based on these initial simulations, the designer could select the number of layers for actual tests. The factors that could be varied in these simulations could be the shape and dimensions of the projectiles, their mass and impact velocity. It is presented only the case of impacting a panel with .357 Magnum, with an incidence velocity of 420 m/s. The panel is composed of 8 layers of plain woven fabrics (200 mm x 200 mm), with weft and warp yarns, the yarn geometry being close to Teijin CT736 phenolic fabric, with 1680 DTEX and 410 g/m2. The simulation helps to identify the stages of panel failure and to evaluate qualitatively the similarity in panel failure with that of the actual panel, tested under the same conditions as the model.
This paper presents experimental results and a failure analysis of a composite for ballistic protection. The stratified plate is manufactured at laboratory scale, after a technology designed by the authors. The plates were tested for level FB2, taking into account the standard SR EN 1522:2004 (Windows, doors, shutters and blinds. Bullet resistance. Requirements and classification) and SR EN 1523:2004 (Windows, doors, shutters and blinds. Bullet resistance. Test method) and the results point out that this plate could face more dangerous threats. In order to evaluate the behavior of the plate under the impact characterizing a higher level of threat, the authors uses a FE model and simulated the system bullet – plate for different impact velocities.
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