Space exploration is one of humanity’s most challenging and costly activities. Nevertheless, we continuously strive to venture further and more frequently into space. It is vital to make every effort to minimise and mitigate the risks to astronaut safety, expand the long-term operation of technologies in space and improve the overall feasibility of space exploration—this calls for an assessment of recent advances in materials with applications in space. This review focuses on state-of-the-art materials that address challenges, threats and risks experienced during space exploration. Said challenges considered in this review include the danger of micro-meteorites, fire in space, space dust, temperature extremes, electromagnetic interference (EMI) and the cost associated with space travel. The materials discussed include self-healing polymers, fire and thermally resistant materials, materials for thermal management, self-cleaning materials, EMI shielding materials and multifunctional carbon fibre composites. Through this catalogue, we seek to inform and suggest the future direction of advancing space exploration by selecting innovative materials.
Graphical Abstract
Next-generation materials with multifunctionality, durability and light weight and able to withstand the extreme conditions for advanced space applications
A novel fire-retardant epoxy thermoset, containing boron polyol complex, was prepared and characterised. The fire-retardant additive was a stoichiometric mixture of boric acid and glycerol. Flame retardancy of the epoxy resin was improved by the formation of stable char layer that protected the underlying epoxy from further burning. Phonon transport through the polymer matrix via hydrogen bonding was identified. The hydrogen bonding acted as a thermal bridge for intermolecular phonon transport to gain improved thermal conductivity resulting early char formation. The hydrogen bonding between the complex and the epoxy matrix was demonstrated using Fourier Transform Infrared Spectroscopy. The phonon transport and a high degree of graphitization was confirmed using Raman Spectroscopy. Thermogravimetric analysis was used for polymer decomposition to confirm a char yield of over 20%. Reaction to fire test revealed enhancement in fire retardancy and self-extinguishing properties of the blend compared to the neat epoxy. Cone calorimetry testing confirmed decreased peak heat release rate and total smoke production by the effect of boron compound in the epoxy matrix. Hydrogen bonding, formation of thick stable layer of char at the polymer surface, and a blowing out effect caused by pyrolytic gases escaping to the gaseous phase, were attributed to the improved fire retardancy. This research may find applications in thermal insulation material of electronic circuit boards, coating in aerospace materials, as well as building and construction industries.
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