We present a novel continuous electrodeless separation structure based on dielectrophoresis (DEP). The non-uniform electric field is generated by applying voltage over a circular channel. Driven by the electro-osmotic flow, the particles with different dielectric properties move continuously to the different location across the channel as they flow due to the different DEP force, thus continuously separated into the different outlets. The finite element modelling and simulation results show it can separate particles of different dielectric properties in both spatial and time domain. Compared with the previously reported dieletrophoretic separation using electrode arrays [1-10], this structure is more easily fabricated, mechanically robust and chemically inert. And compared with the previously reported electrodeless dielectrophoretic separation methods [11-14], this structure achieves higher throughput and continuous separation.
Controlling macrosegregation is one of the major challenges in direct-chill (DC) casting of aluminium alloys. In this paper, the effect of the inlet geometry (which influences the melt distribution) on macrosegregation during the DC casting of 7050 alloy billets was studied experimentally and by using 2D computer modelling. The ALSIM model was used to determine the temperature and flow patterns during DC casting. The results from the computer simulations show that the sump profiles and flow patterns in the billet are strongly influenced by the melt flow distribution determined by the inlet geometry. These observations were correlated to the actual macrosegregation patterns found in the as-cast billets produced by having two different inlet geometries. The macrosegregation analysis presented here may assist in determining the critical parameters to consider for improving the casting of 7XXX aluminium alloys.
Ultrasonic melt treatment (UST) is known to induce grain refinement in aluminum alloys, especially when transition metals like Zr and Ti are present. The refinement of primary intermetallics (e.g. Al 3 Zr, Al 3 (Zr,Ti)) caused by UST may influence the subsequent solidification process when intermetallics act as nucleation sites. In this paper, an Al-Ti-Zr alloy is used to analyse the effect of different ultrasonic intensities on the formation of these primary intermetallics. The possible nucleation behaviour of Al 3 Zr particles during UST is also discussed and an edge to edge matching model is used to make a preliminary analysis of lattice mismatch between aluminum oxide and Al 3 Zr phase. The experimental results show that when UST is applied, the Al 3 (Zr,Ti) particles might nucleate on aluminum oxides and remain fine during solidification.
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