Abstract:The aim of this paper is to present a welding process connected with micro-jet cooling. This method allowed us to guide the metallographic structure, and furthermore, the properties of the weld metal deposit. The main conclusion of this paper was that after welding with micro-jet cooling, it was possible to achieve beneficial metallographic structures that are impossible to obtain in any other way. These structures corresponded to very good mechanical properties of the welds. The research results described the influence of an artificially enhanced amount of acicular ferrite in the weld metal deposit (WMD) even above 65% when using micro-jet cooling. The results of this process were very positive due to the very high impact toughness of welds at negative temperature. The main parameters of micro-jet cooling are: cooling stream diameter (about 60 µm), gas pressure (about 0.6 MPa), the use of various gases and gas mixtures (main micro-jet gases: argon, helium, nitrogen, carbon dioxide, oxygen, air).
Low carbon steel weld structures generally exhibit a very linear stress-strain relationship. In the study of strength of materials, the compressive strength is the capacity of a material or structure to withstand loads tending to reduce size of structure. It is mainly measured by plotting applied force against deformation in a testing machine. Compressive strength is a main key value for design of welded structures.The main goal of that paper was analysing of plastic properties of frame welds which were made with various parameters of micro-jet cooling. New technology of micro-jet welding could be regarded as a new way to improve plastic properties of welds. It allows to obtain welds with better mechanical properties in comparison to ordinary welding method. Furthermore it is possible to steering of weld structure and properties of the weld. There were given main information about influence of various micro-jet gases on metallographic and properties of structure steel welds.
A paper presents a piece of information about innovate surfacing technology with micro-jet cooling. There are put down information about parameters of shaft surfacing with micro-jet cooling process. There were given information about influence of various micro-jet gases on metallographic structure of machine shaft after surfacing. There were analyzed tribological properties of welds. Welding surfacing process is very often used to apply a hardness or wear-resistant layer of base metal. It is very important method of extending the life of machines, tools, and construction equipment. Surfacing is also known as wearfacing, is often used to build up shafts, gears or cutting edges. Regenerated surface properties of various machine elements do not provide good tribological properties. The tribological interactions of a solid shaft surfaces were tested after welding with micro-jet cooling.
The paper focuses on low alloy steel after innovate welding method with micro-jet cooling. Weld metal deposit (WMD) was carried out for welding and for MIG and MAG welding with micro-jet cooling. This method is very promising mainly due to the high amount of AF (acicular ferrite) and low amount of MAC (self-tempered martensite, retained austenite, carbide) phases in WMD. That structure corresponds with very good mechanical properties, ie. high impact toughness of welds at low temperature. Micro-jet cooling after welding can find serious application in automotive industry very soon. Until that moment only argon, helium and nitrogen were tested as micro-jet gases. In that paper first time various gas mixtures (gas mixtures Ar-CO2) were tested for micro-jet cooling after welding.
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