A multiscale architectured solid oxide fuel cell is demonstrated by applying a large-area ceramic micropatterning and thin-film deposition processes.

Protonic ceramic electrochemical cells (PCECs) have attracted considerable attention owing to their ability to reversibly convert chemical fuels into electricity at low temperatures below 600 °C. However, extreme sintering conditions during conventional convectionbased heating induce critical problems for PCECs such as nonstoichiometric electrolytes and microstructural coarsening of the electrodes, leading to performance deterioration. Therefore, we fabricated PCECs via a microwave-assisted sintering process (MW-PCEC). Owing to the ultrafast ramping rate (∼50 °C/min) with bipolar rotation and the resistive heating nature of microwave-assisted sintering, undesirable cation diffusion and grain growth were effectively suppressed, thus producing PCECs with stoichiometric electrolytes and nanostructured fuel electrodes. The MW-PCEC achieved electrochemical performance in both in fuel cell (0.85 W cm −2 ) and in electrolysis cell (1.88 A cm −2 ) modes at 600 °C (70% and 254% higher than the conventionally sintered PCEC, respectively) demonstrating the effectiveness of using an ultrafast sintering technique to fabricate high-performance PCECs.

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