Microsupercapacitors (MSCs) have garnered considerable attention as a promising power source for microelectronics and miniaturized portable/wearable devices. However, their practical application has been hindered by the manufacturing complexity and dimensional limits. Here, we develop a new class of ultrahigh areal number density solid-state MSCs (UHD SS–MSCs) on a chip via electrohydrodynamic (EHD) jet printing. This is, to the best of our knowledge, the first study to exploit EHD jet printing in the MSCs. The activated carbon-based electrode inks are EHD jet-printed, creating interdigitated electrodes with fine feature sizes. Subsequently, a drying-free, ultraviolet-cured solid-state gel electrolyte is introduced to ensure electrochemical isolation between the SS–MSCs, enabling dense SS–MSC integration with on-demand (in-series/in-parallel) cell connection on a chip. The resulting on-chip UHD SS–MSCs exhibit exceptional areal number density [36 unit cells integrated on a chip (area = 8.0 mm × 8.2 mm), 54.9 cells cm−2] and areal operating voltage (65.9 V cm−2).
The forthcoming smart and ubiquitous electronics era presents significant interest in wireless interconnectivity and shape aesthetics. To fulfill this demand, a new class of advanced power sources with various form factors that are different from existing commercial ones is needed. Printed power sources have recently garnered substantial attention because of their design diversity, shape and performance compatibility with electronics, and scalable and low-cost processability. They are fabricated directly on complex-structured objects via application-customized printing techniques, enabling monolithic integration and electrochemical coupling with target devices. In this Perspective, we describe the current status and challenges of printed power sources, focusing on their role as built-in power sources. Various printing techniques and ink materials and chemistry of electrodes and electrolytes are discussed as key enabling factors. Noteworthy progress in printed built-in power sources is reviewed to highlight their design diversity and electrochemical superiority. Finally, development direction and outlook of printed built-in power sources are discussed in conjunction with their application fields.
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