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Epoxy-based composites reinforced by three-dimensional graphene skeleton (3DGS) were fabricated in resin transfer molding method with respect to the difficulty in good dispersion and arrangement of graphene sheets in composites by directly mixing graphene and epoxy. 3DGS was synthesized in the process of self-assembly and reduction with poly(amidoamine) dendrimers. In the formation of 3DGS, graphene sheets were in good dispersion and ordered state, which resulted in exceptional mechanical properties and thermal stability for epoxy composites. For 3DGS/epoxy composites, the tensile and compressive strengths significantly increased by 120.9% and 148.3%, respectively, as well as the glass transition temperature, which increased by a notable 19 °C, unlike the thermal exfoliation graphene/epoxy composites via direct-mixing route, which increased by only 0.20 wt % content of fillers. Relative to the graphene/epoxy composites in direct-mixing method mentioned in literature, the increase in tensile and compressive strengths of 3DGS/epoxy composites was at least twofold and sevenfold, respectively. It can be expected that 3DGS, which comes from preforming graphene sheets orderly and dispersedly, would replace graphene nanosheets in polymer nanocomposite reinforcement and endow composites with unique structure and some unexpected performance.

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Hybrid membranes blended with nanomaterials such as graphene oxide (GO) have great opportunities in water applications due to their multiple functionalities, but they suffer from low modification efficiency of nanomaterials due to the fact that plenty of the nanomaterials are embedded within the polymer matrix during the blending process. Herein, a novel Fe3O4/GO-poly(vinylidene fluoride) (Fe3O4/GO-PVDF) hybrid ultrafiltration membrane was developed via the combination of magnetic field induced casting and a phase inversion technique, during which the Fe3O4/GO nanocomposites could migrate toward the membrane top surface due to magnetic attraction and thereby render the surface highly hydrophilic with robust resistance to fouling. The blended Fe3O4/GO nanocomposites migrated to the membrane surface with the magnetic field induced casting, as verified by X-ray photoelectron spectroscopy, elemental analysis, and energy dispersive X-ray spectroscopy. As a result, the novel membranes exhibited significantly improved hydrophilicity (with a contact angle of 55.0°) and water flux (up to 595.39 L m(-2) h(-1)), which were improved by 26% and 206%, 12% and 49%, 25% and 154%, and 11% and 33% compared with those of pristine PVDF membranes and PVDF hybrid membranes blended with GO, Fe3O4, and Fe3O4/GO without the assistance of magnetic field during membrane casting, respectively. Besides, the novel membranes showed high rejection of bovine serum albumin (>92%) and high flux recovery ratio (up to 86.4%). Therefore, this study presents a novel strategy for developing high-performance hybrid membranes via manipulating the migration of nanomaterials to the membrane surface rather than embedding them in the membrane matrix.

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