Zero temperature coefficient of resistance (TCR) is essential for the precise control of temperature in heating element and sensor applications. Many studies have focused on developing zero-TCR systems with inorganic compounds; however, very few have dealt with developing zero-TCR systems with polymeric materials. Composite systems with a polymer matrix and a conducting filler show either a negative (NTC) or a positive temperature coefficient (PTC) of resistance, depending on several factors, e.g., the polymer nature and the filler shape. In this study, we developed a hybrid conducting zero-TCR composite having self-heating properties for thermal stability and reliable temperature control. The bi-layer composites consisted of a carbon nanotube (CNT)-based layer having an NTC of resistance and a carbon black (CB)-based layer having a PTC of resistance which was in direct contact with electrodes to stabilize the electrical resistance change during electric Joule heating. The composite showed nearly constant resistance values with less than 2% deviation of the normalized resistance until 200 °C. The CB layer worked both as a buffer and as a distributor layer against the current flow from an applied voltage. This behavior, which was confirmed both experimentally and theoretically, has been rarely reported for polymer-based composite systems.
The electrical repair of device circuits has been considered a main issue in the area of electronic packaging. Demand for self‐healing conductors as cost‐effective and promising materials for prolonging the durability of devices has increased. Recently, diverse designs of self‐healing and deformable circuits have been introduced in virtue of their high stretchability and conductivity. However, encapsulating a liquid metal with a polymer in a micro‐size container is essential for real applications. In this work, core–shell‐structured liquid metal microcapsules (LMCs, diameter = 2–10 µm) are synthesized via in situ polymerization of urea‐formaldehyde onto liquid metal colloids. Passivation films comprising LMC/polymer composites are simply prepared using phase separation between the capsules and the liquid prepolymer. Capsules ruptured by cutting or pressing release and transport liquid metal to the damaged sites, leading to effective recovery of electrical pathways. Such self‐healing of the metal contacts shows the high potential of LMCs for smart passivation of electronic devices. As an example, flexible perovskite solar cells incorporated with the passivation film demonstrate perfect recovery of the photovoltaic parameters immediately after cutting the metal contact, exhibiting a power conversion efficiency (PCE) retention of 99% relative to the initial value (PCE = 15.07%).
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