The purpose of this study was to investigate the bloating mechanism of artificial lightweight aggregates with different sizes (ESA, effective surface area). Aggregates were produced using hard clay, stone sludge, and a bloating agent in order to observe the effect of the gradation of the artificial lightweight aggregates. Kerosene and amorphous carbon were used as bloating agent. The particle size of the produced aggregate ranged from 3 mm to 9 mm. With regard to the amount of bloating agent to be used, 2 ~6 parts by weight were used. The specific gravity, absorption rate, and the type of aggregates produced by rapid sintering at 1075 ~1200 o C were determined. Microstructures were observed. When ESA had a value of 1 or below, kerosene, which has a high burning rate, was found to be advantageous for use as a bloating agent. When ESA had a value of 1 or above, carbon, which has a relatively low burning rate was found to be an advantageous bloating agent. It is thought that kerosene is more advantageous, as ESA decreases, for the production of aggregates having low water absorption rate.

The purpose of this study is to compare the bloating mechanism of artificial lightweight aggregate under sintering and rapid sintering conditions to identify the factors behind the bloating of the lightweight aggregate under these sintering conditions, and to find suitable temperature ramping conditions. The aggregate had an average particle size of 10 mm as formed using acid clay, and it was fired by a rapid sintering method and a normal sintering method. The bulk density and water absorption ratio of the specimen were measured, and the cross section was observed. No black core was observed under the rapid sintering condition, and it was lightened at an inflection point of 1150 °C. A reduction in the bulk density was observed in a shorter period of time when the input temperature was high under the normal sintering conditions. Regardless of the input temperature, the bulk density change was divided into three sections and a bloating-activation zone was observed in which the density abruptly decreased.

The purpose of this study was to improve the recycling rate of industrial wastes by investigating the bloating mechanism of artificial lightweight aggregate depending on the ramping rate and time, which is a dynamic parameter in the production of artificial lightweight aggregate. In this study, coal bottom ash and dredged soil at a weight ratio of 1 : 1 from a domestic power plant were used as raw materials. The artificial lightweight aggregates were formed by using an extruder and pelletizer (φ = 10 mm) and sintered by rapid sintering, 2-step firing, and normal sintering method. The physical properties of the aggregates such as bulk density, water absorption ratio, and microstructure of cross section are investigated with the sintering time and temperature. As the result of bloating and trapping mechanism, black core could be inhibited as the firing time increased at the temperature before surface formation. As a result of firing schedule graphs using least square method, it was possible to manufacture artificial lightweight aggregate with micropores, specific gravity of 1.1, and absorption rate of 3% at a heating rate of 27°c/min or less.

This paper investigates the reaction rates of CO 2 that stores carbonation through comparing the carbonation behavior between Ca(OH) 2 and fly ash with circulating fluidized bed combustion (CFBC) containing a large amount of free CaO. Because fly ash with CFBC contains abundant free CaO, it cannot be used as a raw material for concrete admixtures; hence, its usage is limited. Thus, it has been buried until now. In order to consider its reuse, we conduct carbonation reactions and investigate its rates. X-ray diffraction (XRD), thermogravimetric/differential thermal analysis (TG/DTA), and X-ray fluorescence (XRF) are conducted for the physical and chemical analyses of the raw materials. Furthermore, we use a PH meter and thermometer to verify the carbonization rates. We set the content of the fly ash of CFBC, Ca(OH) 2 , CO 2 flow rate, and water to 100~400 g, 30~120 g, 700 cc/min, and 300~1200 g, respectively, based on the content of the free CaO determined through the TG/DTA analyses. As a result, the carbonization rate of the fly ash with CFBC is the same as that of Ca(OH) 2 , and it tends to increase linearly. Based on these results, we investigate the carbonization behavior as a function of the free CaO content contained in the raw material.

The purpose of this study is to control the viscous behavior of lightweight aggregates through the chemical design of a lightweight aggregates material in order to solve the problem of the adhesion of lightweight aggregates by viscous behavior in the bloating activation temperature range of lightweight aggregates. In order to induce a reduction of Fe 2 O 3 inside the aggregates, Fe 2 O 3 and carbon were added to acid clay so as to produce aggregate. The particle density and the water absorption rate of the aggregates were measured, the cross-section was observed with an optical microscope, and the distribution of hematite of the lightweight aggregates was confirmed by a 3D CT analysis. Pilot scale rotary kiln experiments were performed. The optimal additive contents for the production of lightweight aggregates using acid clay were 8-13 wt% of Fe 2 O 3 and 2-3 wt% of carbon. The addition of additives decreased the bloating activation temperature, and viscous behavior was promoted in the core portion of the aggregates, resulting in a difference in the melting point between the shell and the core. As a result, the occurrence of adhesion at the aggregates surface was suppressed.