Due to the proximity of the first stage gas turbine vanes to the combustor, coolant introduced to the combustor walls interacts with the endwall film coolant and changes the vane passage flow physics. Recent results show that combustor coolant contributes significantly to cooling the endwall and vane surfaces. In this paper, the traditional combustor-turbine interface was modified to improve overall cooling performance. The performance of this new injection cooling scheme on passage fluid dynamics and surface cooling is assessed. The first of this two-part paper reports detailed experimental tests that document secondary flows and coolant transport throughout the vane passage for four combustor coolant flowrates. The experimental facility imitates combustor coolant injection and engine-level turbulence and has a modified transition duct design, called the ‘close-coupled combustor-turbine interface.’ The ‘impingement vortex’ seen in previous studies with combustor cooling appears as the dominant secondary flow. It is observed in the present study over a wide range of flowrates, confirming its tie to the combustor coolant flowrate and not the combustor-turbine interface geometry. It was found, however, that the location and size of the impingement vortex are affected by coolant flowrate. The second of this two-part paper discusses the impact of the observed secondary flows on cooling vane passage surfaces.

The first stage gas turbine vane surfaces and endwalls require aggressive cooling. This two-part paper introduces a modified design of the combustor-turbine (C-T) interface, the ‘close-coupled interface,’ that is expected to increase cooling performance of vane passage surfaces. While the first part of the paper describes secondary flows and coolant transport in the passage, this part discusses the effects of the new C-T interface geometry on adiabatic cooling effectiveness of the endwall and vane surfaces. Compared to the traditional C-T interface, the coolant requirement is reduced for the same level of cooling effectiveness on all three surfaces for the new C-T interface design, confirming that it is an improvement over the previous design. The endwall crossflow is reduced by combustor coolant injection with the new interface leading to more pitchwise-uniform cooling of the endwall. For the pressure surface, increasing combustor coolant flowrate directly increases phantom cooling effectiveness and spreading of coolant away from the endwall. With the traditional passage vortex seen in the literature replaced by the impingement vortex of the present design, the suction surface receives less phantom cooling than does the pressure surface. However, cooling performance is still improved over that of the previous C-T interface design.

The stators of the first stage of a gas turbine are exposed to severe temperatures. The coolant streams introduced to prevent the stators from thermal damage further complicate the highly three-dimensional vane passage flow. Recent results have shown that the coolant streams injected for cooling the combustor also influence the flow physics and the cooling effectiveness in the first-stage stator vanes passage. However, the effects of changing the mass flow rate of these combustor coolant streams on the passage flowfield have not been studied. As understanding the coolant transport is necessary for analyzing changes in cooling effectiveness in the vane passage, detailed aerodynamic and thermal measurements along the whole vane passage are required. This two-part paper presents such measurements taken for a variety of combustor coolant and endwall film coolant flow rates. The experiments were conducted in a low-Mach-number facility with engine-representative Reynolds numbers and large-scale high-level turbulence. The objective of the first part is to describe the flow that influences endwall and vane surface cooling effectiveness distributions, which are presented in the second part. The measurements show changes in the passage flowfield due to changes in both combustor coolant and endwall film coolant flow rates. Overall, the flow-physics remains largely unaffected by changes in coolant flow rates except in the endwall-vane surfaces region where the combustor coolant flow rate dominates changes in coolant transport. This is shown to have a high impact on endwall and vane surface cooling.

Flow over gas turbine endwalls is complex and highly three-dimensional. As boundaries for modern engine designs are pushed, this already-complex flow is affected by aggressive application of film cooling flows that actively interact. This two-part study describes, experimentally, the aero-thermal interaction of cooling flows near the endwall of a first stage nozzle guide vane passage. The approach flow conditions represent flow exiting a low-NOx combustor. The test section includes geometric and cooling details of a combustor-turbine interface in addition to endwall film cooling flows injected upstream of the passage. The first part of this study describes in detail, the passage aerodynamics as affected by injection of cooling flows. It reveals a system of secondary flows, including the newly-discovered Impingement Vortex, which redefines our understanding of the aerodynamics of flow in a modern, film-cooled, first-stage vane row. The second part investigates, through thermal measurements, the distribution, mixing and disruption of cooling flows over the endwall. Measurements are made with and without active endwall film cooling. Descriptions are made through adiabatic surface effectiveness measurements and correlations with in-passage velocity (presented in part one) and thermal fields. Results show that the newly-discovered impingement vortex has a positive effect on coolant distribution through passage vortex suppression and by carrying the coolant to hard-to-cool regions in the passage, including the pressure surface near the endwall.