Due to the proximity of the first stage gas turbine vanes to the combustor, coolant introduced to the combustor walls interacts with the endwall film coolant and changes the vane passage flow physics. Recent results show that combustor coolant contributes significantly to cooling the endwall and vane surfaces. In this paper, the traditional combustor-turbine interface was modified to improve overall cooling performance. The performance of this new injection cooling scheme on passage fluid dynamics and surface cooling is assessed. The first of this two-part paper reports detailed experimental tests that document secondary flows and coolant transport throughout the vane passage for four combustor coolant flowrates. The experimental facility imitates combustor coolant injection and engine-level turbulence and has a modified transition duct design, called the ‘close-coupled combustor-turbine interface.’ The ‘impingement vortex’ seen in previous studies with combustor cooling appears as the dominant secondary flow. It is observed in the present study over a wide range of flowrates, confirming its tie to the combustor coolant flowrate and not the combustor-turbine interface geometry. It was found, however, that the location and size of the impingement vortex are affected by coolant flowrate. The second of this two-part paper discusses the impact of the observed secondary flows on cooling vane passage surfaces.
The first stage gas turbine vane surfaces and endwalls require aggressive cooling. This two-part paper introduces a modified design of the combustor-turbine (C-T) interface, the ‘close-coupled interface,’ that is expected to increase cooling performance of vane passage surfaces. While the first part of the paper describes secondary flows and coolant transport in the passage, this part discusses the effects of the new C-T interface geometry on adiabatic cooling effectiveness of the endwall and vane surfaces. Compared to the traditional C-T interface, the coolant requirement is reduced for the same level of cooling effectiveness on all three surfaces for the new C-T interface design, confirming that it is an improvement over the previous design. The endwall crossflow is reduced by combustor coolant injection with the new interface leading to more pitchwise-uniform cooling of the endwall. For the pressure surface, increasing combustor coolant flowrate directly increases phantom cooling effectiveness and spreading of coolant away from the endwall. With the traditional passage vortex seen in the literature replaced by the impingement vortex of the present design, the suction surface receives less phantom cooling than does the pressure surface. However, cooling performance is still improved over that of the previous C-T interface design.
The first stage gas turbine vane surfaces and endwalls require aggressive cooling. This two-part paper introduces a modified design of the combustor-turbine (C-T) interface, the ‘close-coupled interface,’ that is expected to increase cooling performance of vane passage surfaces. While the first part of the paper describes secondary flows and coolant transport in the passage, this part discusses the effects of the new C-T interface geometry on adiabatic cooling effectiveness of the endwall and vane surfaces. Compared to the traditional C-T interface, the coolant requirement is reduced for the same level of cooling effectiveness on all three surfaces for the new C-T interface design, confirming that it is an improvement over the previous design. The endwall crossflow is reduced by combustor coolant injection with the new interface leading to more pitchwise-uniform cooling of the endwall. For the pressure surface, increasing combustor coolant flowrate directly increases phantom cooling effectiveness and spreading of coolant away from the endwall. With the traditional passage vortex seen in the literature replaced by the impingement vortex of the present design, the suction surface receives less phantom cooling than does the pressure surface. However, cooling performance is still improved over that of the previous C-T interface design.
Due to the proximity of the first stage gas turbine vanes to the combustor, coolant introduced to the combustor walls interacts with the endwall film coolant and changes the vane passage flow physics. Recent results show that combustor coolant contributes significantly to cooling the endwall and vane surfaces. In this paper, the traditional combustor-turbine interface was modified to improve overall cooling performance. The performance of this new injection cooling scheme on passage fluid dynamics and surface cooling is assessed. The first of this two-part paper reports detailed experimental tests that document secondary flows and coolant transport throughout the vane passage for four combustor coolant flowrates. The experimental facility imitates combustor coolant injection and engine-level turbulence and has a modified transition duct design, called the ‘close-coupled combustor-turbine interface.’ The ‘impingement vortex’ seen in previous studies with combustor cooling appears as the dominant secondary flow. It is observed in the present study over a wide range of flowrates, confirming its tie to the combustor coolant flowrate and not the combustor-turbine interface geometry. It was found, however, that the location and size of the impingement vortex are affected by coolant flowrate. The second of this two-part paper discusses the impact of the observed secondary flows on cooling vane passage surfaces.
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