The concept of Reliability-Centred Maintenance (RCM) is applied to the two wind turbine models Vestas V44-600kW and V90-2MW. The executing RCM workgroup includes an owner and operator of the analyzed wind turbines, a maintenance service provider, a provider of condition-monitoring services and wind-turbine component supplier as well as researchers at academia. Combining the results of failure statistics and assessment of expert judgement, the analysis is focused on the most critical subsystems with respect to failure frequencies and consequences: the gearbox, the generator, the electrical system and the hydraulic system. The study provides the most relevant functional failures, reveals their causes and underlying mechanisms and identifies remedial measures to prevent either the failure itself or critical secondary damage. The study forms the basis for development of quantitative models for maintenance strategy selection and optimization, but may also provide a feedback of field experience for further improvement of wind-turbine design.
Fractions of methylated naphthenic acids (NAs) isolated from oil sands process-affected waterwere collected utilizing Kugelrohr distillation and analyzed by proton nuclear magnetic resonance (1H NMR) spectroscopy. 1H NMR analysis revealed that the ratio of methyl ester hydrogen atoms to remaining aliphatic hydrogen atoms increased from 0.130 to 0.214, from the lowest to the greatest molecular weight (MW) fractions, respectively, indicating that the carboxylic acid content increased with greater MW. Acute toxicity assays with exposure to monocarboxyl NA-like surrogates demonstrated that toxicity increased with increasing MW (D. magna LC50 values of 10 +/- 1.3 mM and 0.59 +/- 0.20 mM for the respective lowest and highest MW NA-like surrogates); however, with the addition of a second carboxylic acid moiety, the toxicity was significantly reduced (D. magna LC50 values of 10 +/- 1.3 mM and 27 +/- 2.2 mM forthe respective monocarboxyl and dicarboxyl NA-like surrogates of similar MW). Increased carboxylic acid content within NA structures of higher MW decreases hydrophobicity and, consequently, offers a plausible explanation as to why lower MW NAs in oil sands process-affected water are more toxic than the greater MW NAs.
In view of the frequent and costly failures of power converters in wind turbines, a large consortium of research institutes and companies has joined forces to investigate the underlying causes and key driving factors of the failures. This paper presents an exploratory statistical analysis of the comprehensive field data provided by the project partners. The evaluated dataset covers converter failures recorded from 2003-2017 during almost 7400 operating years of variable-speed wind turbines of different manufacturers and types, operating at onshore and offshore sites in 23 countries. The results include the distribution of failures within the converter system and the comparison of converter failure rates among turbines with different generator-converter concepts, from different manufacturers as well as from different turbine generations. By means of combined analyses of converter-failure data with operating and climate data, conditions promoting failure are identified. In line with the results of a previous, much smaller study of the authors, the present analysis provides further indications against the wide-spread assumption that thermalcycling induced fatigue is the lifetime-limiting mechanism in the power converters of wind turbines. Instead, the results suggest that humidity and condensation play an important role in the emergence of converter failures in this application.
The frequent power-converter failure experienced in wind turbines has a strong economic impact through both the related turbine unavailability and the maintenance cost. Up to now, the prevailing mechanisms and causes underlying the converter failure in wind turbines are mostly unknown. Their identification is, however, a prerequisite for the development of effective solutions. This paper describes a multi-track empirical approach to failure analysis including systematic field-data evaluation, exploration of the real converter operating environment, and post-operational laboratory investigation of converter hardware. The analysis is carried out for two widelyused multi-MW wind turbines with low-voltage, IGBT-based converters (topology 1: doubly-fed induction generator with partially rated converter, topology 2: induction generator with fully-rated converter). The findings suggest that the principle failure mechanisms of power electronics found in other applications, namely solder degradation and bond-wire damage, play a minor role in the investigated types of wind turbines. Instead, the analysis reveals indications of insufficient protection of the converter hardware against the environment (salt, condensation, and insects) as well as indications of electrical overstress.Index Terms-wind turbine, converter, reliability, failure, root-cause analysis, power electronics
I. INTRODUCTIONOWER converters are a frequent source of failure in modern wind turbines. In a reliability field-study on pitchcontrolled, variable-speed onshore wind turbines with rated capacity ≥850 kW, in which more than 31000 downtime events were evaluated, the frequency converters were found to Manuscript
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