This study examines the effect of different post cure parameters to a polymer matrix particulate reinforced composite material. The goal is to evaluate the importance of different factors and to suggest a well-balanced post cure mode that supports the application of the material. Polymer matrix composites are post cured at elevated temperature to increase the amount of cross linking to achieve better chemical and heat resistance and mechanical properties. Every material has an individual post cure process that depends from the raw materials. Post curing variables include temperature, duration of cure, the time between initial curing and post curing and temperature profile gradient. There are several ways to determine the cure state of a polymer. It can be evaluated based on the mechanical and physical properties, residual styrene content, glass transition temperature, residual exotherm or solvent swelling test. For the determination of the suitable post cure parameters test slabs were casted and post cured with varying time and temperature. Glass transition temperature, residual exotherm, softening in ethanol, surface hardness, flexural strength and flexural modulus were determined. It is shown that the material should be cured at 60°C–80°C. With higher temperature and extended time of cure the glass transition temperature raises but the material becomes too brittle.
The goal of the study was to fmd a cost-effective composition of a particle reinforced composite that is light in weight but has sufficient mechanical properties. The matrix of the particulate composite is unsaturated polyester resin that is reinforced with alumina trihydrate particles. Part of the alumina trihydrate proportion was replaced with hollow glass microspheres to reduce weight and save costs. In order to ftnd out the influence of the light ftUer on the physical and mechanical properties of composites, materials with different percentages of the light filler were prepared. Test specimens were cut from moulded sheets that were fabricated with vacuum assisted extruder. Tensile strength, indentation hardness measured with a Barcol impressor, and density were determined. Based on the experimental data a multi-criteria optimization problem was formulated and solved to find the optimal design of the material. Artificial neural networks and a hybrid genetic algorithm were used. The optimal solution is given as a Pareto curve to represent the distinction between the density and selected mechanical properties of the composite material. The composite material filled with 6% hollow glass microspheres showed 3% loss in the tensile strength and 26% loss in the surface hardness cornpared to the composition without the filler. The weight decreased by 13% compared with the initial composition. The addition of hollow glass microspheres did not lower the net value of the material, it increased 7%.
Glass fibre reinforced plastic (GFRP) scrap consisted of acrylic plastic with glass fibre reinforcement in polyester resin matrix was used in our experiments. The multi-functional DS-series disintegrator mills were used for mechanical processing of GFRP scrap. Preceding from the results characterization of the milled powder particles size, shape and other properties the numerical algorithm for modelling of the density of the new filler material was developed. The main goal of the current study is to develop new particulate filled composite plastic material from recycled GFRP scrap. With recovered plastic powder material the higher filler content in polyester resin matrix can be achieved. The new composite is modelled on basis of the properties of new material. Such an approach requires tests of the new material. The considered target characteristics of the new material are the tensile strength, elongation at break and the cost. The multicriteria optimization problem has been formulated and solved by use of physical programming techniques and Pareto optimality concept. The designed new composites were manufactured in different mixing ratios of powder and binder agent. The strength and stiffness properties of new composite material were tested.
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