Heat transfers in an automotive turbocharger comprise significant energy flows, but are rarely measured or accounted for in any turbocharger performance assessment. Existing measurements suggest that the difference in turbine efficiency calculated in the conventional way, by means of the fluid temperature change, under adiabatic conditions differs considerably from the usual diabatic test conditions, particularly at low turbine pressure ratio. In the work described in this paper, three commercial turbochargers were extensively instrumented with thermocouples on all accessible external and internal surfaces in order to make comprehensive temperature surveys. The turbochargers were run at ranges of turbine inlet temperature and external ventilation. Adiabatic tests were also carried out to serve as a reference condition. Based on the temperature measurements, the internal heat fluxes from the turbine gas to the turbocharger structure and from there to the lubricating oil and the compressor, and the external heat fluxes to the environment were calculated. A one-dimensional heat transfer network model of the turbocharger was demonstrated to be able to simulate the heat fluxes to good accuracy, and the heat transfer coefficients required were ultimately found to be mostly independent of the turbochargers tested.
Heat transfers in an automotive turbocharger comprise significant energy flows, but are rarely measured or accounted for in any turbocharger performance assessment. Existing measurements suggest that the difference in turbine efficiency calculated in the conventional way, by means of the fluid temperature change, under adiabatic conditions differs considerably from the usual diabatic test conditions, particularly at low turbine pressure ratio. In the work described in this paper, three commercial turbochargers were extensively instrumented with thermocouples on all accessible external and internal surfaces in order to make comprehensive temperature surveys. The turbochargers were run at ranges of turbine inlet temperature and external ventilation. Adiabatic tests were also carried out to serve as a reference condition. Based on the temperature measurements, the internal heat fluxes from the turbine gas to the turbocharger structure, and from there to the lubricating oil and the compressor, and the external heat fluxes to the environment, were calculated. A one-dimensional heat transfer network model of the turbocharger was demonstrated to be able to simulate the heat fluxes to good accuracy, and that the heat transfer coefficients required were ultimately found to be mostly independent of the turbochargers tested.
In order to maintain viability as a future power-generating technology, concentrating solar power (CSP) must reduce its levelized cost of electricity (LCOE). The cost of CSP is assessed with the System Advisor Model (SAM) from the National Renewable Energy Laboratory (NREL). The performance of an integrally geared compressor-expander recuperated recompression cycle with supercritical carbon dioxide (sCO2) as the working fluid is modeled. A comparison of the cycle model to the integrated SAM cycle performance is made. The cycle model incorporates innovative cycle control methods to improve the range of efficiency, including inventory control. The SAM model is modified to accommodate the predicted cycle performance. The ultimate goal of minimizing the LCOE is targeted through multiple approaches, including the cost of the power block, the impact of system scale, the sizing of the thermal system relative to the power block system, the operating approach for changes in ambient temperature and availability of sunlight. Through reduced power block cost and a detailed cycle model, the LCOE is modeled to be 5.98 ȼ/kWh, achieving targeted techno-economic performance. The LCOE of the CSP system is compared to the cost of hybrid solar and fossil-fired systems. An analysis is made on the efficacy of a fossil backup system with CSP and how that relates to potential future costs of carbon dioxide emissions.
This paper presents the selection of a system configuration and off-design control method for an integrally geared compander based on cycle modeling and optimization. The goal of the cycle modeling was to determine a cycle configuration that would reach an efficiency of 50% at design conditions and to optimize off-design control to maintain high efficiencies. The compander is being developed for use in a concentrated solar power supercritical carbon dioxide power plant with expected turbine inlet temperatures of 705°C and utilizing dry cooling leading to compressor inlet temperature varying between 35°C and 55°C. The compander is unique as it consists of eight turbomachinery stages on four pinions all being driven by a single bull gear. The separate stages offer the opportunity to consider a variety of flow splits and cycle configurations including intercooling and multiple stages of reheat.
Cycle modeling was conducted in two stages: on-design and off-design. On-design modeling was simulated with all components operating at their design point. This was used to compare the performance of different cycle configurations and design temperatures. Off-design modeling was then performed to investigate the temperature dependence of the cycle efficiency and power output and to develop a control strategy. Strategies considered and discussed include: turbine bypass, compressor recycle, inlet guide vanes, and inventory control. To determine the best operating conditions for each configuration and control strategy, a genetic algorithm was implemented to optimize the cycle performance across the range of operating temperatures being considered. The final selection of cycle configuration, design temperature and control strategy is also presented.
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