In order to reduce the white pollution caused by nondegradable waste plastic packaging materials, the biomass cushion packaging material with straw fiber and starch as the main raw materials had been synthesized. The orthogonal experiment was used to study the impact of mass ratio of fiber to starch, content of plasticizer, active agent, and foaming agent on the compressive strength of cushion material. Infrared spectrometer and theory of water’s bridge-connection were used to study the hydroxyl groups among the fiber and starch. The results were demonstrated as follows: the mass ratio of fiber to starch had the most significant impact on compressive strength. When the contents of the plasticizer, the foaming agent, and the active agent were, respectively, 12%, 0.1%, and 0.3% and the mass ratio of fiber to starch was 2 : 5, the compressive strength was the best up to 0.94 MPa. Meanwhile, with the plasticizer content and the mass ratio of fiber to starch increasing, the cushioning coefficient of the material decreased first and then increased. Comparing the cushion and rebound performance of this material with others, the biomass cushion packaging material could be an ideal substitute of plastic packaging materials such as EPS and EPE.
The rheological behavior of slurry of foam cushion packaging based on fiber and starch was analyzed using digital viscosity meter. Meanwhile the response relationship of viscosity to time, shear rate to shear stress, and viscosity to temperature were also measured. The results showed that the slurry is a kind of non-newtonian fluid with the character of shear thinning. With the increasing of shear rate, apparent viscosity of system keeps in decreasing till the steady state finally. With temperature rising, plastic viscosity and yield strength of slurry will be smaller susceptibly. At last, Casson-Model was chose for the matching of plastic viscosity and yield strength.
Nine groups of biomass packaging materials with different formula have been synthesized, which were made up of straw fiber and starch by foaming technique. In order to analysis the influence of main composites on cushion performance, a series of tests were conducted to measure the impact behavior, rebound property and static compression performance of materials. Measuring results show that material impact toughness increases with content of fiber. When the content of plasticizer is 10%, the material impact energy absorption is maximum, when the ratio of active agent and foaming agent is 1:1, a stable foaming process can be obtained, which makes the bubble uniform and increases rebound rate.
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