This paper investigates the influence of jet traverse speed on the surface integrity of 0.66 wt% Al2O3 nanoparticle reinforced metal matrix composite (MMC) generated by Abrasive Water Jet Machining(AWJM). Surface morphology, surface topography and surface roughness (SR) of the AWJ surface was analyzed. The machined surfaces of the nanocomposites were examined by laser confocal microscope and field emission scanning electron microscope (FESEM). Microhardness and elasticity modulus measurement by nanoindentation testing were also performed across thickness of the samples to see depth of the zone, affected by AWJ cutting. The result reveals that extent of grooving by abrasive particle and irregularity in AWJ machined surface increases as the traverse speed increased. Similarly, the rise in value of surface roughness parameters with traverse speed was also seen. In addition, nanoindentation testing represents the lower hardness and elastic modulus due to softening occurs in AWJ surface.
This study investigated the effect of abrasive water jet kinematic parameters, such as jet traverse speed and water pressure, on the surface of magnesium-based metal matrix nanocomposites (Mg-MMNCs) reinforced with 50 nm (average particle size) Al2O3 particles at concentrations of 0.66 and 1.11 wt.%. The extent of grooving caused by abrasive particles and irregularities in the abrasive waterjet machined surface with respect to traverse speed (20, 40, 250 and 500 mm/min), abrasive flow rate (200 and 300 g/min) and water pressure (100 and 400 MPa) was investigated using surface topography measurements. The results helped to identify the mode of material disintegration during the process. The nanoindentation results show that material softening was decreased in nanocomposites with higher reinforcement content due to the presence of a sufficient amount of nanoparticles (1.11 wt.%), which protected the surface from damage. The values of selected surface roughness profile parameters—average roughness (Ra), maximum height of peak (Rp) and maximum depth of valleys (Rv)—reveal a comparatively smooth surface finish in composites reinforced with 1.11 wt.% at a traverse speed of 500 mm/min. Moreover, abrasive waterjet machining at high water pressure (400 MPa) produced better surface quality due to sufficient material removal and effective cleaning of debris from the machining zone as compared to a low water pressure (100 MPa), low traverse speed (5 mm/min) and low abrasive mass flow rate (200 g/min).
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