Effects of the number of assortments and log concentration on time consumption for forwardingManner J., Nordfjell T., Lindroos O. (2013). Effects of the number of assortments and log concentration on time consumption for forwarding. Silva Fennica vol. 47 no. 4 article id 1030. 19 p. Highlights• We analysed the effects of total and forwarded log concentrations (m 3 (100 m) -1 ) and the number of loaded assortments on forwarding.• The combination of the number of loaded assortments and their abundance (i.e. forwarded log concentration) affected time consumption most. • This knowledge enables improved efficiency by optimizing number and assortment proportions in the various loads required to forward a stand. AbstractForwarding has been carried out for 50 years, but much is still unknown about this work. Its complexity comes from both stand features and essential decision-making. Forwarding time consumption is influenced by e.g. log concentrations and number of assortments. Traditionally, focus has been on the total log concentration (TLC), referring to all logs at the harvesting site. However, we focused on forwarded log concentration (FLC), the load-specific log concentration which depends on the assortment distribution at harvesting site and the load-specific number of assortments. To evaluate the effects of TLC, number of assortments in a load and FLC on the loading and unloading times, a standardized field experiment was carried out. Pile and load sizes were constant, while TLC and FLC were manipulated by varying the pile distribution on the test path. For all work elements, the time consumption per m 3 was significantly affected by the number of assortments that were loaded, but only the "driving while loading" work element was also significantly influenced by TLC. However, when untangling the intercorrelation between tested factors, it was found that the time consumption for driving while loading significantly decreased as a function of FLC and was unaffected by the number of assortments in a load. That FLC influences the forwarding time consumption highlights the need to study the effects of combining various assortment proportions in a load. Such knowledge will enable analysis of the most efficient number and assortment proportions to combine in the various loads required to forward a given stand.
Highlights• Recent developments in on-board technology enables automatic collection of follow-up data on forwarder work.• Time consumption per load was more strongly associated with Loading drive distance than with extraction distance, indicating that the relevance of extraction distance as a main indicator of forwarding productivity should be re-considered.• Data, within variables, were positively skewed with a few exceptions with normal distributions. AbstractRecent developments in on-board technology have enabled automatic collection of follow-up data on forwarder work. The objective of this study was to exploit this possibility to obtain highly representative information on time consumption of specific work elements (including overlapping crane work and driving), with one load as unit of observation, for large forwarders in final felling operations. The data used were collected by the John Deere TimberLink system as nine operators forwarded 8868 loads, in total, at sites in mid-Sweden. Load-sizes were not available. For the average and median extraction distances (219 and 174 m, respectively), Loading, Unloading, Driving empty, Driving loaded and Other time effective work (PM) accounted for ca. 45, 19, 8.5, 7.5 and 14% of total forwarding time consumption, respectively. The average and median total time consumptions were 45.8 and 42.1 minutes/load, respectively. The developed models explained large proportions of the variation of time consumption for the work elements Driving empty and Driving loaded, but minor proportions for the work elements Loading and Unloading. Based on the means, the crane was used during 74.8% of Loading PM time, the driving speed was nonzero during 31.9% of the Loading PM time, and Simultaneous crane work and driving occurred during 6.7% of the Loading PM time. Time consumption per load was more strongly associated with Loading drive distance than with extraction distance, indicating that the relevance of extraction distance as a main indicator of forwarding productivity should be re-considered.
Highlights• Boom-tip control saves time compared to the conventional system. • This study introduced a field-study design enabling establishment of causal relationships during ordinary forwarding operations. • Although the study design requires some extra arrangements, it efficiently combines the representativeness of conventional follow-up datasets with establishment of causal relationships that traditionally have been possible only through observational time studies or standardized experiments. AbstractCrane work is the most time-consuming work element in forwarding. Hence, assist systems like boom-tip control are of interest. The first commercially available boom-tip control for forwarders was introduced in 2013. In this study we analysed whether replacing conventional boom control (CBC) with John Deere's version of boom-tip control (named Intelligent Boom Control, IBC), increases crane-work productivity. We used data automatically gathered from 10 final-felling stands, covering typical logging conditions for southern, central and northern Sweden. Two John Deere 1510E and two John Deere 1910G forwarders were operated by seven experienced operators during the follow-up study, covering 1238 loads in total. A split-plot design was applied to isolate effects of the boom-control system being used (CBC, IBC). We found that using IBC for loading work (crane work and driving included) saved 5.2% of productive machine time compared to using CBC (p ≤ 0.05). The corresponding saving when using IBC for unloading work was 7.9% (p ≤ 0.05). Depending on geophysical factors, this corresponds to approximately 4% savings in productive machine time for forwarding as a whole, including pure transport (with and without load). Moreover, the study introduced in cut-to-length context a novel field-study design to collect a large follow-up dataset in the course of ordinary forwarding operations. We found the study design to be a cost-efficient way to combine the representativeness of conventional follow-up datasets with the ability to establish causal relationships. Establishment of causal relationships has traditionally been possible only through observational time studies or standardized experiments. Silva Fennica vol. 53 no. 2 article id 10161 · Manner et al. · Comparing forwarder boom-control systems based …
Factors affecting forwarding work are interesting because they can be used to better optimize forwarding routes and to predict costs. The main objective of this study was to investigate the association between driving speed and driving distance when forwarding. Data was automatically collected during 2.5 years from two large forwarders operating during final felling in central Sweden. Driving speeds for the work tasks Driving unloaded, Loading drive and Driving loaded were analysed using correlation, least-squares regression, and quantile regression. The results showed that speed and distance were strongly correlated for the work element Driving unloaded, while the correlation was weaker for Loading drive and Driving loaded. Possible factors leading to these results are as follows: longer travelling distances stimulate better planning and the establishment of better extraction roads; operators may feel stressed and drive faster as travelling distance increases; and finally, the relative influence of accelerations and decelerations decreases with increasing driving distance. Also, the use of quantile regression was successful and provided information that normal least-squares regression does not provide.
Highlights• Boom tip control (BTC) allows the operator to control boom tip movements directly, instead of controlling each movement separately to achieve the desired boom tip movement.• BTC eased boom control, so beginner-level operators using BTC achieved higher productivity than beginner-level operators using a conventional (reference) system. • There were no significant differences in the slopes of learning curves between the systems. AbstractThe forwarder loads processed wood and transports it to a landing. Productivity of forwarding could be improved by increasing driving speed, but difficult forest terrain limits this. According to current literature, crane work is the most time-consuming work element of forwarding, so improving crane work productivity is essential for improving forwarding productivity. One way to do this is through automation of recurrent boom movement patterns, or alternatively automation can be used to ease crane work. When using conventional boom control (CBC), the operator manually controls each of the independent boom joint movements and combines them to achieve a desired boom tip movement, but boom tip control (BTC) allows the operator to control boom tip movements directly. The objective of the present study was to examine whether BTC facilitates crane work and affects the slopes of learning curves for beginner-level forwarder operators. The study was carried out using a standardised test routine to evaluate effects of two fixed factors, system (levels: CBC, BTC) and point of time (four levels), on five dependent variables. Four of the five dependent variables measured ease of boom control and the fifth measured crane work productivity. The results showed that there were no significant differences in the slopes of learning curves between the systems but the BTC did increase crane work productivity and made boom control easier.
Because of generally small log piles, loading forwarders during thinning is time consuming. The Assortment Grapple, an innovative grapple with an extra pair of claws which facilitates the handling of two assortments during one loading crane cycle, has been designed to decrease forwarders’ loading time consumption. A standardized experiment was performed in a virtual thinning stand using a machine simulator with the objectives to form guidelines for working with the Assortment Grapple and to analyse its development potential. Four experienced operators participated in the study. According to the results, the Assortment Grapple’s accumulating function is beneficial only when there are no remaining trees between piles loaded during the same crane cycle. In such cases, none of participating operators lost time, and 3 of 4 operators saved time notably. The problem with the remaining trees is the extra time required to steer the crane tip around them. Therefore, a harvester should place those log piles that are later to be forwarded together in the same space with no remaining trees between the piles. Furthermore, we recommend that the Assortment Grapple’s usability will be improved by adding an own rocker switch on the forwarder’s controls to command the extra claws.
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