Epoxy resins are widely used for different commercial applications, particularly in the aerospace industry as matrix carbon fibre reinforced polymers composite. This is due to their excellent properties, i.e., ease of processing, low cost, superior mechanical, thermal and electrical properties. However, a pure epoxy system possesses some inherent shortcomings, such as brittleness and low elongation after cure, limiting performance of the composite. Several approaches to toughen epoxy systems have been explored, of which formation of the interpenetrating polymer network (IPN) has gained increasing attention. This methodology usually results in better mechanical properties (e.g., fracture toughness) of the modified epoxy system. Ideally, IPNs result in a synergistic combination of desirable properties of two different polymers, i.e., improved toughness comes from the toughener while thermosets are responsible for high service temperature. Three main parameters influence the mechanical response of IPN toughened systems: (i) the chemical structure of the constituents, (ii) the toughener content and finally and (iii) the type and scale of the resulting morphology. Various synthesis routes exist for the creation of IPN giving different means of control of the IPN structure and also offering different processing routes for making composites. The aim of this review is to provide an overview of the current state-of-the-art on toughening of epoxy matrix system through formation of IPN structure, either by using thermoplastics or thermosets. Moreover, the potential of IPN based epoxy systems is explored for the formation of composites particularly for aerospace applications.
Developments in the wind industry reveal intricate engineering challenges, one of them being the erosion on the leading edge of the wind turbine blades. In this review work, the main issues for the wind industry in the experimentation with respect to erosion are examined. After a historical and general overview of erosion, this review focuses on the rain erosion on the leading edge of the wind turbine blades giving prominence to (1) the rain simulations, (2) experimental erosion facilities, and (3) variables to characterise erosion. These three factors have to be improved to establish a research field enabling the prediction of erosion behaviour and providing useful information about how the rainfall affects the leading edge of the wind turbine blades. Moreover, these improvements in the experimentation of the erosion would be a first step to understand and predict the erosion damage of the wind turbine blades. Finally, this review work also will help to cope with experimental investigations and results in the rain erosion on the leading edge with a deeper critical thinking for future researchers.
Semi‐adiabatic temperature measurements are recorded and used to define semi‐empirical equations for the simulation and prediction of the anionic polyamide‐6 (APA‐6) reaction kinetics. The resin mixture used has a long infusion window before the reaction starts. The prediction of the induction time and its corresponding initial temperature of reaction is explored. By means of this semi‐empirical approach and an optimised fitting procedure, the reaction kinetics of APA‐6 can successfully be described. The adiabatic polymerisation can be predicted on the basis of an autocatalytic Kamal‐Sourour model for thermoset resins, and the crystallisation can be described using the isothermal crystallisation model.
Epoxies are inherently brittle materials and to overcome this brittleness, a second microphase (i.e., thermoplastic) is typically added. This modification of epoxy resin using thermoplastics results in reaction-induced phase separating morphologies in the micrometer range. In this study, the influence of the curing history, beyond phase separation, on the interphase formation and final morphology of PEI and the high T g epoxy system is investigated. Several cure cycles were examined, each with a first dwell temperature ranging from 120 to 180 °C for a given time up to the onset of phase separation (OPS) or up to the 80% degree of cure (80% DOC) and then with a second dwell at 200 °C for 20 min to complete the cure cycle. Hot-stage microscopy experiments were carried out at several first dwell temperatures before final conversion at the second dwell. The morphologies and resulting droplet size distribution at the interphase, after the final cure, were analyzed through scanning electron microscopy. Results showed that the diffusion distance was significantly higher in the case of OPS as compared to the 80% DOC case, particularly at lower first dwell temperatures. This behavior was attributed to the fact that, in the case of OPS, polymeric chains were still in a mobile state and diffused further during the second dwell curing stage, while at 80% DOC, polymeric chains were completely bound but still diffuse due to non-stoichiometric curing. This restricted mobility of polymeric chains after phase separation (80% DOC) resulted in a larger number of smaller droplets as compared to the OPS case.
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