Os processos industriais mais utilizados na produção de combustíveis líquidos semelhantes ao diesel usam catalisadores homogêneos básicos através das metanólise e etanólise de óleos tais como os de soja, canola, palma entre outros. Desse modo, se obtém o biodiesel. Por sua vez, transformações termo-catalíticas usando as facilidades existentes nas refinarias de petróleo são alternativas que merecem atenção devido a sua viabilidade econômica. De fato, três processos industriais já estão em funcionamento e novos projetos estão em fase final para comercialização. O presente trabalho analisa os experimentos já realizados por pesquisadores brasileiros nas áreas do craqueamento, do craqueamento catalítico e do hidrocraqueamento catalítico dos óleos vegetais puros ou modificados. A partir dos resultados descritos, são sugeridas novas direções destas pesquisas para os próximos anos.The most used industrial processes for the production of liquid fuels like diesel type are based on the methanolysis and ethanolysis of various oil reactants, such as palm, soybean and rapeseed oils, in the presence of homogeneous base catalysts. However, thermal and catalytic transformations of vegetable oils using available reactors and industrial processes are possible alternatives and deserve attention. In fact, three industrial processes are operating and new projects are announced. The present work analyses the experimental studies performed up to now by Brazilian researchers in the field of cracking, catalytic cracking and hydrocracking of pure or modified vegetable oils. From the published results, some research areas for the near future are suggested.
The effect of WO3 loading on the acidity and specific surface area of catalysts composed of Pt supported
on ZrO2 and double-promoted with SO4
2- and WO3 catalysts (PtWSZ) was studied. The catalysts were tested
in the isomerization cracking of heavy alkanes, and the objective was to assess their ability to produce branched
shorter alkanes, contributing to the gasoline pool. As a consequence, the focus was put on the maximization
of the yield of C4−C7 isomers (i-C4
-
7). The catalysts were characterized by several techniques. The crystalline
structure was analyzed by XRD. The acidity of the catalysts was measured by thermal desorption of pyridine.
A screening and first selection of the most promising catalysts was done by means of the reaction of n-octane
at 300 °C, 0.1 MPa, WHSV = 1 and H2/nC8 = 6 mol/mol. A high yield of i-C8 was obtained with the Pt/WO3−ZrO2 catalyst. The incorporation of SO4
2- as a promoter increased the acidity and the cracking activity.
Pt/SO4
2-−ZrO2 displayed very strong acid sites and generated the highest amount of light hydrocarbons.
Catalysts of regulated acidity combining both promoters yielded the best results. The most promising PtWSZ
catalyst was obtained with 5% W and 1.4% S. The test reaction of n-decane at near-industrial conditions (1.5
MPa, 300 °C, WHSV = 4, H2/n-C10 = 6 mol/mol) was used for a further assessment of the catalytic properties.
This test confirmed that the double-promoted catalyst (PtWSZ, 5% W, 1.4% S) had high activity and stability
and produced an isomerizate with the highest i-C4
-
7/i-Ctotal molar ratio in comparison to the sulfated zirconia
(PtSZ) and tungstated zirconia (PtWZ) catalysts.
One way to take advantage from out of speci cation biodiesel and waste from biodiesel tank bottom drainage is to co-process them in a uidized catalytic cracking (FCC) unit. The present work deals with the cracking of oleic acid methyl ester (OAME) as a biodiesel model, under conditions close to that of FCC process over ZSM-5 and Y zeolites, either in protonated or sodium forms, for the production of deoxygenated compounds. Catalytic fast cracking of OAME pre-adsorbed on the catalyst surface was performed, with a catalyst:OAME mass ratio of 10:1 in a micro-pyrolysis system at 650°C, coupled to a GC/MS for on line analysis of the products. Results show that the cracking of OAME without a catalyst favored the formation of linear alkenes and polyenes. Fast cracking of OAME over HZSM-5 and HY acidic zeolites led to the production of aromatics, due to hydrogen transfer. Cracking over NaY and HY zeolites produced remarkable amounts of rami ed saturated hydrocarbons. The formation of alkylated hydrocarbons was not signi cant over ZSM-5 zeolite probably due to a small pore size of this zeolite.NaY catalyst favored the production of hydrocarbons in the range of kerosene (C8-C12). Low acidic zeolites favored the production of non-aromatic hydrocarbons. Product distribution was affected by catalyst shape selectivity and acidity. These results show that residues from the biodiesel chain can be directly co-processed in FCC units to obtain high value hydrocarbons, mainly in the jet fuel and gasoline ranges.
Statement Of NoveltyThis work shows that oleic acid methyl ester as a model of residues from off-spec biodiesel and waste from biodiesel tank bottom drainage can be directly co-processed in a FCC unit, using ZSM-5 and Y zeolites as catalysts in H-and Na-form. The use of such residues in FCC process can promote the production o high value hydrocarbons, mainly in the jet fuel and gasoline ranges. These results may be of great interest to the growing market for renewable jet fuel since the aviation industry is committed to reduce CO2 emissions towards zero net carbon emissions. To the best of our knowledge, such a systematic study has not been reported yet.
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