Resumo: Este artigo tem a intenção de divulgar e apresentar a inserção da área ou da cadeia produtiva de Compósitos Poliméricos com Fibras Vegetais Naturais dentro do contexto do Projeto Fênix Amazônico. Duas frentes de pesquisa e desenvolvimento na área de compósitos de polímeros com fibras naturais vegetais são propostas: uma que trabalharia com sistemas de produção com maquinário relativamente barato e simples, para que as comunidades rurais da Amazônia pudessem absorver tal tecnologia; uma outra frente para desenvolver materiais compósitos com tecnologia de fabricação mais avançada. Deste modo esperamos despertar o interesse da comunidade científica e tecnológica das mais diversas áreas em colaborar com o desenvolvimento de novas tecnologias que possam ser utilizadas para a recuperação de áreas degradadas da Amazônia. Palavras-chave: Compósitos poliméricos, fibras vegetais naturais, termoplástico/madeira, biodiversidade, Floresta Amazônica, parceria. Development of Polymeric Composites with Natural Fibers: A Contribution to the Sustainability of AmazonAbstract: This paper presents the research on Polymeric Composites with Natural Fibers in the Amazon Fenix Project. Two research and development fields based on polymeric composites with natural vegetable fibers are proposed: the first one considers production systems with simple, cheap machinery to facilitate technology assimilation by rural communities in the Amazon; the second one aims at developing composite materials with advanced production technology. It is hoped to raise awareness for scientific and technological development for the recovery of degraded areas in Amazon.
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This study reports the preparation and characterization of composites with recycled poly (vinyl butyral) (PVB) and wet blue leather fiber with leather contents of 30, 50, and 70 wt%, using an extruder equipped with a Maillefer single screw operated with a flat extrusion die. The components of the composites were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA), and Fourier transform infrared spectroscopy (FTIR). After extrusion, the PVB/leather composite plates were compression‐molded to obtain specimens for testing the tensile properties, hardness, abrasion resistance, and tear strength. The morphologies of the composites were analyzed by scanning electron microscopy (SEM). The DMA and FTIR analyses showed that the recycled PVB contained plasticizer remained in the polymer matrix after extrusion. The SEM analysis revealed good interfacial adhesion between the PVB matrix and the leather fibers. Increasing the leather content in the composites led to a significant increase in the tensile modulus and a reduction in the tensile strain at breaks. The Shore hardness of the composites increased with the wt% of leather, whereas the abrasion resistance decreased. POLYM. COMPOS., 2011. © 2011 Society of Plastics Engineers.
Waste tire rubber (WTR) supplied by a truck tire retreader were processed in an intermeshing co-rotating twin-screw extruder (ICTSE). The extrusion process evaluated the efficiency of the thermomechanical recycling in the devulcanization of WTR rubbers. Samples were prepared by varying the process parameters, the particles sizes and thermoplastics, and the latter was used as devulcanization auxiliary agents. After extrusion, samples were subjected to solvent extraction to determine the soluble fraction (SF). Subsequently, these SF were characterized by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The highest SF (29 wt%) was obtained with higher screw rotating speed and with smaller particle size. Higher SF indicated a higher degree of devulcanization. The FTIR and DSC analyses showed that natural rubber was the main rubber extracted from extruded samples. In addition, polypropylene was more effective than low-density polyethylene in the devulcanization process, promoting higher SF.
In this study, the effects of the surface chemical modification of titanium dioxide (TiO 2 ) nanoparticles and their addition into polyamide 11 (PA11) on the mechanical, dynamic-mechanical, and tribological properties of PA11/TiO 2 nanocomposites were investigated. To improve the interfacial adhesion between the nanoparticles and the polymeric matrix, the surface of TiO 2 nanoparticles was modified with 3-aminopropyl trimethoxysilane (ATPMS). Nuclear magnetic resonance (NMR), infrared spectroscopy (IR), and thermogravimetric analysis (TG) were used to evaluate the efficiency of the surface chemical modification of TiO 2 nanoxide. PA11/TiO 2 nanocomposites with 2 and 4 wt% of TiO 2 were prepared in an internal mixer. The interfacial adhesion between the matrix and the TiO 2 was evaluated by dynamic-mechanical analysis (DMA), and the dispersion of nanoparticles was analyzed by scanning electron microscopy (SEM). The NMR spectrum of the modified TiO 2 exhibited peaks in the region between 255 ppm and 270 ppm, indicating disubstituted and trisubstituted chemical structures between alkoxysilano structures and TiO 2 . Nanocomposites with modified TiO 2 exhibited the lowest tan d peak values, which provide evidence that the chemical modification of the TiO 2 facilitated energy dissipation at the interface of TiO 2 with the PA11 matrix. Surface modification of the TiO 2 nanoparticles with ATPMS caused a greater reduction of the mass loss by abrasion when compared with non-
Poly(butylene terephthalate) (PBT)/ acrylonitrile-butadiene-styrene (ABS) terpolymer blends were prepared in a twin screw extruder and the use of methyl methacrylate-glycidyl methacrylate-ethyl acrylate (MGE) terpolymer as compatibilization additive was evaluated. The effect of different screw profiles and mixing conditions were evaluated on the crystallization of the blends. Differential scanning calorimetry (DSC) was used to evaluate melting and crystallization behaviors of the PBT/ABS blends. The binary PBT/ABS blend has shown a double melting peak when cooled at lower cooling rates, mainly due to its melt-recrystallization during the heating up step. ABS has not affected the melting characteristics of neat PBT. The presence of MGE, as a reactive compatibilizer, in the PBT/ABS blends has reduced its heat of fusion and has partially inhibited its melt-recrystallization under heating. As result, it has prevented the occurrence of double melting peak. The epoxy functional groups of the MGE may react in situ to the carbonyls and hydroxyls end groups of the PBT molecules, thereby hindering the mobility of PBT molecules during the crystallization process due to its grafting to the compatibilizer molecules. The melt mixed blends prepared at lower feeding rate have shown a higher degree of crystallinity for the PBT/ABS blend, probably due to degradation of PBT caused by longer residence time in the extruder. The highest shear stress imposed to the blends at higher screw speed increased the degree of crystallinity of PBT, also due to its degradation.
In this research, it was studied the effects of the processing parameters applied to a twin screw extruder on the morphology and impact strength of poly(butylene terephthalate)/acrylonitrile‐butadiene‐styrene blends with and without a reactive compatibilizer. It was found that the increase of the feed rate highly decreased the ductile brittle transition temperature (DBTT) and slightly increased the room temperature impact strength (RTIS) of the compatibilized blends. Besides the influence of the feed rate, it was also found that the compatibilized blends could reach high RTIS and low DBTT values by an appropriate combination of the compatibilizer feeding position in the extruder, the screw rotation speed and the width of the kneading discs of the screw. The DBTT was found to be at least partially controlled by the spatial distribution of the rubbery particles, which was quantified by finite body tessellation, a method applied for the first time in polymer blends. POLYM. ENG. SCI., 2010. © 2010 Society of Plastics Engineers
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