Distance between stationary and rotating refining plates, gap, has a direct and significant impact on refining power. Gap is almost universally used to control power in low consistency refining operations. The relationship between power and gap are affected by refiner size, pulp type, plate pattern and refining conditions. In this study, a correlation was developed to describe the power–gap relationships at a wide range of refining conditions and furnish. The correlation was developed using pilot-scale refining data of mechanical pulps. Results showed that a properly defined dimensionless power number is suitable to describe refining power as well as to compare different refiners under the same grounds. The developed correlation was also used to predict mill-scale refining data showing good agreement with between predicted and measured values. Finally, experimental data from force sensor measurements supports the correlation’s theoretical assumptions.
LC refining of mechanical pulps has proven to save energy in the production of TMP pulps. However, the specific role of LC refining as part of a TMP system has not been thoroughly studied since it is difficult to conceive any particular system at industrial-scales and impractical at pilot-scales. In this study, pressure screening and LC refining models that describe fibre length distributions, together with correlations to predict refining power were used to model three basic refining systems. From the simulation results, the impact of important variables such as reject ratio, refiner gap and refining net-power was studied. Performance curves of length-weighed average fibre length were generated from simulation results and were used to assess each system behaviour and also to make comparisons between systems. Data from an industrial scale TMP mill sub-system was gathered and compared to simulation results showing relative errors between 0–18 % on the predicted variables.
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