Improvement of imaging properties by optimizing the capping structure in extreme ultraviolet lithographyThe mask shadowing effect is a unique phenomenon caused by a mirror-based mask structure and an oblique incident angle of light in the extreme ultraviolet lithography process. This results in a horizontal-vertical (H-V) bias, an ellipticity in the contact hole pattern and, eventually, a patterning limit and critical dimension (CD) nonuniformity. Reducing the absorber thickness is the most effective method to minimize the mask shadowing effect, but this can deteriorate the mask image contrast. In this paper, an attenuated phase shift mask (PSM) is proposed as a potential method for extending the patterning limit to below 16 nm. By applying Mo as a phase shift layer, which has a refractive index (n) similar to that of the TaN absorber but with a lower absorption value, thin attenuated PSMs with various reflectivity values were obtained by controlling the Mo thickness. The proposed PSM consists of a 16.5-nm-thick TaN absorber layer and a 24-nm-thick Mo phase shifter on 2-nm-thick Ru-capped Mo/Si multilayers. This attenuated PSM results in 17.98% and 27.52% reductions in the mask error enhancement factor as well as 3.65 and 1.84 nm reductions in the H-V CD bias compared with the conventional binary intensity mask with a 70nm-thick TaN absorber for the 22 nm line and space 1:1 vertical dense pattern under 0.25 and 0.33 numerical aperture illumination conditions, respectively. Moreover, a 10%-12% improved image contrast was obtained with 11%-17% reflectivity on the absorber stack, which corresponds to a 24-29 nm Mo thickness under 0.25 NA illumination conditions.
The coherent scattering microscopy/in-situ accelerated contamination system (CSM/ICS) is a developmental metrology tool designed to analyze the impact of carbon contamination on the imaging performance. It was installed at 11B EUVL beam-line of the Pohang Accelerator Laboratory (PAL). Monochromatized 13.5 nm wavelength beam with Mo/Si multilayer mirrors and zirconium filters was used. The CSM/ICS is composed of the CSM for measuring imaging properties and the ICS for implementing acceleration of carbon contamination. The CSM has been proposed as an actinic inspection technique that records the coherent diffraction pattern from the EUV mask and reconstructs its aerial image using a phase retrieval algorithm. To improve the CSM measurement accuracy, optical and electrical noises of main chamber were minimized. The background noise level measured by CCD camera was approximately 8.5 counts (3 sigma) when the EUV beam was off. Actinic CD measurement repeatability was <1 A (3 sigma) at 17.5 nm line and space pattern. The influence of carbon contamination on the imaging properties can be analyzed by transferring EUV mask to CSM imaging center position after executing carbon contamination without a fine alignment system. We also installed photodiode and ellipsometry for in-situ reflectivity and thickness measurement. This paper describes optical design and system performance observed during the first phase of integration, including CSM imaging performance and carbon contamination analysis results.
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