Atomic layer deposition (ALD) is a cyclic process which relies on sequential self-terminating reactions between gas phase precursor molecules and a solid surface. The self-limiting nature of the chemical reactions ensures precise film thickness control and excellent step coverage, even on 3D structures with large aspect ratios. At present, ALD is mainly used in the microelectronics industry, e.g. for growing gate oxides. The excellent conformality that can be achieved with ALD also renders it a promising candidate for coating porous structures, e.g. for functionalization of large surface area substrates for catalysis, fuel cells, batteries, supercapacitors, filtration devices, sensors, membranes etc. This tutorial review focuses on the application of ALD for catalyst design. Examples are discussed where ALD of TiO(2) is used for tailoring the interior surface of nanoporous films with pore sizes of 4-6 nm, resulting in photocatalytic activity. In still narrower pores, the ability to deposit chemical elements can be exploited to generate catalytic sites. In zeolites, ALD of aluminium species enables the generation of acid catalytic activity.
Atomic layer deposition (ALD) relies on alternated, self-limiting reactions between gaseous reactants and an exposed solid surface to deposit highly conformal coatings with a thickness controlled at the submonolayer level. These advantages have rendered ALD a mainstream technique in microelectronics and have triggered growing interest in ALD for a variety of nanotechnology applications, including energy technologies. Often, the choice for ALD is related to the need for a conformal coating on a 3D nanostructured surface, making the conformality of ALD processes a key factor in actual applications. In this work, we aim to review the current status of knowledge about the conformality of ALD processes. We describe the basic concepts related to the conformality of ALD, including an overview of relevant gas transport regimes, definitions of exposure and sticking probability, and a distinction between different ALD growth types observed in high aspect ratio structures. In addition, aiming for a more standardized and direct comparison of reported results concerning the conformality of ALD processes, we propose a new concept, Equivalent Aspect Ratio (EAR), to describe 3D substrates and introduce standard ways to express thin film conformality. Other than the conventional aspect ratio, the EAR provides a measure for the ease of coatability by referring to a cylindrical hole as the reference structure. The different types of high aspect ratio structures and characterization approaches that have been used for quantifying the conformality of ALD processes are reviewed. The published experimental data on the conformality of thermal, plasma-enhanced, and ozone-based ALD processes are tabulated and discussed. Besides discussing the experimental results of conformality of ALD, we will also give an overview of the reported models for simulating the conformality of ALD. The different classes of models are discussed with special attention for the key assumptions typically used in the different modelling approaches. The influence of certain assumptions on simulated deposition thickness profiles is illustrated and discussed with the aim of shedding light on how deposition thickness profiles can provide insights into factors governing the surface chemistry of ALD processes. We hope that this review can serve as a starting point and reference work for new and expert researchers interested in the conformality of ALD and, at the same time, will trigger new research to further improve our understanding of this famous characteristic of ALD processes.
Electric-field-controlled magnetism can boost energy efficiency in widespread applications. However, technologically, this effect is facing important challenges: mechanical failure in strain-mediated piezoelectric/magnetostrictive devices, dearth of room-temperature multiferroics, or stringent thickness limitations in electrically charged metallic films. Voltage-driven ionic motion (magneto-ionics) circumvents most of these drawbacks while exhibiting interesting magnetoelectric phenomena. Nevertheless, magneto-ionics typically requires heat treatments and multicomponent heterostructures. Here we report on the electrolytegated and defect-mediated O and Co transport in a Co 3 O 4 single layer which allows for room-temperature voltage-controlled ON−OFF ferromagnetism (magnetic switch) via internal reduction/oxidation processes. Negative voltages partially reduce Co 3 O 4 to Co (ferromagnetism: ON), resulting in graded films including Co-and O-rich areas. Positive bias oxidizes Co back to Co 3 O 4 (paramagnetism: OFF). This electric-field-induced atomic-scale reconfiguration process is compositionally, structurally, and magnetically reversible and self-sustained, since no oxygen source other than the Co 3 O 4 itself is required. This process could lead to electric-field-controlled device concepts for spintronics.
Atomic layer deposition (ALD) is known to be an excellent technique for conformal coating. In this work, two models, a kinetic and a Monte Carlo model, are developed to predict the deposited film thickness as a function of depth inside a hole. Earlier work by Gordon et al. assumed a sticking probability of 0/100% for molecules hitting a covered/uncovered section of the wall of the hole, thus resulting in a stepwise coverage profile after a single ALD cycle [1]. However, experimental studies indicate a gradual decrease of film thickness instead of a stepwise drop (figure) [2, and references therein]. It has been argued that the gradual slope may be related to (i) the increasing aspect ratio (AR) during deposition and (ii) the sticking probability, which is less than 100%. The first explanation seems reasonable for the case of microscopic trenches, because during each cycle the deposition of new material results in a decrease of the diameter of the hole, and consequently the effective aspect ratio increases during deposition. However, our experiments using macroscopic structures (~0.1x5x20mm) also show a gradual decrease (figure), suggesting that the sticking probability is an important parameter for predicting the conformality. Therefore, in both models, we related the sticking probability s to the surface coverage θ by Langmuir's equation s(θ)=s 0 (1-θ), whereby the initial sticking probability s 0 is now an adjustable model parameter. For s 0 ≈100%, the models predict a steplike profile, in agreement with Gordon et al., while for smaller values of s 0 , a gradual decreasing coverage profile is predicted. The two models show a good correspondence and follow the same trends as the experimental data (figure).
Thermal atomic layer deposition (ALD) of platinum is usually achieved using molecular oxygen as the reactant gas and deposition temperatures in the 250−300 °C range. In this work, crystalline thin films of metallic Pt have been grown by ALD at temperatures as low as 100 °C using (methylcyclopentadienyl)trimethylplatinum (MeCpPtMe 3 ) as the Pt precursor and ozone as the reactant gas. The novel process is characterized by a constant growth rate of 0.45 Å per cycle within the 100−300 °C temperature window. The Pt films are uniform with low impurity levels and close-to-bulk resistivities even at the lowest deposition temperature. We show that the initial growth on SiO 2 surfaces is nucleation-controlled and islandlike and demonstrate the good conformality of the low-temperature ALD process by Pt deposition on anodic alumina nanopores and mesoporous silica thin films.
Synthetic methods that allow for the controlled design of well-defined Pt nanoparticles are highly desirable for fundamental catalysis research. In this work, we propose a strategy that allows precise and independent control of the Pt particle size and coverage. Our approach exploits the versatility of the atomic layer deposition (ALD) technique by combining two ALD processes for Pt using different reactants. The particle areal density is controlled by tailoring the number of ALD cycles using trimethyl(methylcyclopentadienyl)platinum and oxygen, while subsequent growth using the same Pt precursor in combination with nitrogen plasma allows for tuning of the particle size at the atomic level. The excellent control over the particle morphology is clearly demonstrated by means of in situ and ex situ X-ray fluorescence and grazing incidence small angle X-ray scattering experiments, providing information about the Pt loading, average particle dimensions, and mean center-to-center particle distance.
Molecular layer deposition (MLD) of hybrid organic-inorganic thin films called "titanicones" was achieved using tetrakisdimethylaminotitanium (TDMAT) and glycerol (GL) or ethylene glycol (EG) as precursors. For EG, in situ ellipsometry revealed that the film growth initiates, but terminates after only 5 to 10 cycles, probably because both hydroxyls react with the surface. GL has a third hydroxyl group, and in that case steady state growth could be achieved. The GL process displayed self-limiting reactions for both reactants in the temperature range from 80°C to 160°C, with growth rates of 0.9 to 0.2 Å per cycle, respectively. Infrared (FTIR) and X-ray photoelectron spectroscopy (XPS) confirmed the hybrid nature of the films, with a carbon atomic concentration of about 20%. From X-ray reflectivity, the density was estimated at 2.2 g cm(-3). A series of films was subjected to water etching and annealing under air or He atmosphere at 500°C. The carbon content of the films was monitored with FTIR and XPS. Almost all carbon was removed from the air annealed and water treated films. The He annealed samples however retained their carbon content. Ellipsometric porosimetry (EP) showed 20% porosity in the water etched samples, but no porosity in the annealed samples. Electrochemical measurements revealed lithium ion activity during cyclic voltammetry in all treated films, while the as-deposited film was inactive. With increasing charge current, the He annealed samples outperformed amorphous and anatase TiO2 references in terms of capacity retention.
A system is demonstrated that autonomously produces hydrogen gas using sunlight and outside air as the only inputs. Oxygen and hydrogen formation reactions occur on either side of a monolithic "solar membrane" inserted in a two-compartment photoelectrochemical cell. A surface film of Nafion (R) serves as a solid electrolyte. This proof of concept invites further development of air-based cells
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.
hi@scite.ai
10624 S. Eastern Ave., Ste. A-614
Henderson, NV 89052, USA
Copyright © 2024 scite LLC. All rights reserved.
Made with 💙 for researchers
Part of the Research Solutions Family.