Flexible plastic substrates are widely used in printed electronics; however, they cause major climate impacts and pose sustainability challenges. In recent years, paper-based electronics has been studied to increase the recyclability and sustainability of printed electronics. The aim of this paper is to analyze the printability and performance of metal conductor layers on different paper-based substrates using both flexography and screen printing and to compare the achieved performance with that of plastic foils. In addition, the re-pulpability potential of the used paper-based substrates is evaluated. As compared to the common polyethylene terephthalate (PET) substrate, the layer conductivity on paper-based substrates was found to be improved with both the printing methods without having a large influence on the detail rendering. This means that a certain surface roughness and porosity is needed for the improved ink transfer and optimum ink behavior on the surface of the substrate. In the case of uncoated paper-based substrates, the conductivity and print quality decreased by preventing the formation of the proper and intimate ink-substrate contact during the ink transfer. Finally, the re-pulpability trials together with layer quality analysis detected very good, coated substrate candidates for paper-based printed electronics competing with or even outperforming the print quality on the reference PET foil.
The use of nanomaterials and polymers from renewable resources is important in the search for sustainable alternatives to plastic-based packaging materials and films. In this work, self-supporting thin films prepared from derivatized and non-derivatized nanocellulose and cellulose derivatives were studied. The effect of drying temperature on the film-forming behavior of compositions comprising hydrophobically modified ethyl(hydroxyethyl)cellulose (EHEC), native microfibrillated cellulose (MFC) and nanocellulose made from methyl cellulose was determined. The interaction between the components was assessed from viscosity measurements made at different temperatures, the result being linked to a thermal-dependent association during liquid evaporation, and the subsequent barrier and film-forming properties. The effect of temperature on suspensions was clearly different between the materials, confirming that there were differences in interaction and association between EHEC–MFC and methyl nanocellulose–MFC compositions. The amphiphilic EHEC affected both the suspension homogeneity and the film properties. Air bubbles were formed under certain conditions and composition particularly in MFC films, dependent on the drying procedure. The presence of air bubbles did not affect the oxygen transmission rate or the oil and grease resistance. An increasing amount of MFC improved the oxygen barrier properties of the films.
In our research on sustainable solutions for printed electronics, we are moving towards renewable materials in applications, which can be very challenging from the performance perspective, such as printed circuit boards (PCB). In this article, we examine the potential suitability of wood-based materials, such as cardboard and veneer, as substrate materials for biodegradable solutions instead of the commonly used glass-fiber reinforced epoxy. Our substrate materials were coated with fire retardant materials for improved fire resistance and screen printed with conductive silver ink. The print quality, electrical conductivity, fire performance and biodegradation were evaluated. It was concluded that if the PCB application allows manufacturing using screen printing instead of an etching process, there is the potential for these materials to act as substrates in, e.g., environmental analytics applications.
The temperature-dependent association between methyl nanocellulose and hydrophobically modified ethyl(hydroxyethyl)cellulose (EHEC) was determined. Methyl nanocellulose was mixed under different concentrations with EHEC in aqueous media. The hydrophobic association, cloud point and temperature-dependent flocculation were studied using turbidity, rheometry and laser diffraction analysis. The phase separation of EHEC samples containing different amounts of methyl nanocellulose in 1.0 wt% solution was measured between 20 and 70°C, showing that the cloud point of the solutions increased with increasing nanocellulose content. An increase in the low shear viscosity and gelation behavior of the mixture with the highest methyl nanocellulose content in conjunction with changes in cloud point indicated that the hydrophobic nanocellulose strengthened the hydrophobic association and the gel network. A bimodal particle size distribution was observed for both the pure EHEC and hydrophobically modified nanocellulose reference solutions, whereas the mixture had a trimodal particle size distribution when being diluted. The colloidal stability and restructuring mechanism of the dilute methyl nanocellulose suspension after shear and the role of birefringence are discussed.
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