Spring harvested corn stover was used for direct combustion in a 146 kW dual chamber boiler designed for wood logs. Stover had a very low moisture content (6.83 ± 0.17%), a gross calorific value (GCV) of 18.57 MJ/kg of dry matter (±0.32 MJ/kg DM) and an ash content of 5.88% (±1.15%). Small stover bales (8.83 ± 0.90 kg) were placed manually in the upper combustion chamber at a rate of 10.5 to 12.8 kg/h over a 24-h period, with three replications, and compared to a control wood combustion trial (12.1 kg/h during 24 h). The overall heat transfer efficiency for stover was lower than for wood (57% vs. 77%). Stover bales produced on average 7.5% ash which included about 2% of unburned residues while wood produced 1.7% ash. CO gas emissions averaged 1324 mg/m³ for stover (118 mg/m³ for wood). The corn stover showed a good calorific potential, but it would have to be densified and the boiler should be modified to improve airflow, completeness of combustion and handling of the large amount of ash formed.
Combustion trials were conducted with corn stover (CS) and wheat straw (WS) round bales in a 176-kW boiler (model Farm 2000). Hot water (80 °C) stored in a 30,000-L water tank was transferred to a turkey barn through a plate exchanger. Gross calorific value measured in the laboratory was 17.0 and 18.9 MJ/kg DM (dry matter) for CS and WS, respectively. Twelve bales of CS (1974 kg DM total, moisture content of 13.6%) were burned over a 52-h period and produced 9.2% ash. Average emissions of CO, NO x and SO 2 were 2725, 9.8 and 2.1 mg/m 3 , respectively. Thermal efficiency was 40.8%. For WS, six bales (940 kg DM total, MC of 15%) were burned over a 28-h period and produced 2.6% ash. Average emissions of CO, NO x and SO 2 were 2210, 40.4 and 3.7 mg/m 3 , respectively. Thermal efficiency was 68.0%. A validation combustion trial performed a year later with 90 CS bales confirmed good heating performance and the potential to lower ash content (6.2% average).
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