Reducing the residual monomer content is a desire of every polymer producer, as a product with no or very low levels of residual monomer would have a different commercial appeal. The presence of residual monomer may create hazards to workers as a result of long‐term exposure during polymer processing and sometimes even to customers. There are several techniques for reducing residual monomer content and the industrial importance that has been given to the presence of residual monomers in polymeric products is reflected in the number of patents involving residual monomer reduction techniques. Nevertheless, choosing the best, or the most adequate, technique is not always an easy task, and one still observes a relative lack of scientific literature on this subject. The technique to be employed will depend upon polymer application, which determines the grade of purity, and also on polymer quality, as some monomer reducing techniques might change polymer properties. The main objective of this review is to summarize and discuss the principal methods employed for reducing residual monomer content.
Direct Reduction processes use gases (CO and H 2 ) for iron reduction and production of sponge iron or direct reduced iron (DRI). The generation of this gas occurs through methane reforming, which can be done in a reformer or inside the reduction shaft with the sponge iron as a catalyst. The latter occurs in the auto-reforming processes. The kinetics of steam reforming of methane catalyzed by sponge iron was studied at temperatures between 875°C and 1 050°C. Results showed that sponge iron acts as a catalyst and methane conversion is increased in higher temperatures and with higher H 2 /H 2 O ratio in the inlet gas. The inlet gas composition like one of the industrial auto-reforming processes led to intense carburization and hindered the catalytic reforming reaction.
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