Zinc-air batteries (ZABs) have been considered as a next-generation battery system with a high energy density and abundant resources. However, the sluggish multi-step reaction of the oxygen is the main...

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Aqueous zinc-based redox flow batteries are promising large-scale energy storage applications due to their low cost, high safety, and environmental friendliness. However, the zinc dendritic growth has depressed the cycle performance, stability, and efficiency, hindering the commercialization of the zinc-based redox flow batteries. We fabricate the carbon felt modified with bimodal sized tin and copper clusters (SCCF) with the electrometallic synthesis in a continuous-flow cell. The SCCF electrode provides a larger zinc nucleation area and lower overpotential than pristine carbon felt, which is ascribed to the well-controlled interfacial interaction of bimodal tin and copper particle clusters by suppressing unwanted alloy formation. The zinc symmetric flow battery and the zinc-based hybrid redox flow battery show the improved zinc plating and stripping efficiency. The SCCF electrode exhibits 75% improved cycling stability compared to the pristine carbon felt electrode in the zinc symmetric flow battery. Notably, the high-voltage aqueous zinc–vanadium redox flow battery demonstrates a high average cell voltage of 2.31 V at 40 mA cm–2, showing a Coulombic efficiency of 99.9% and an energy efficiency of 87.6% for 100 cycles. We introduce a facile strategy to suppress the zinc dendritic growth, enhancing the performance of the zinc-based redox flow batteries.

Various redox couples have been reported to increase the energy density and reduce the price of redox flow batteries (RFBs). Among them, the vanadium electrolyte is mainly used due to its high solubility, but electrode modification is still necessary due to its low reversibility and sluggish kinetics. Also, an incompatible ion exchange membrane with redox-active species leads to self-discharge referred to as crossover. Here, we report a V/Mn RFB using an anion exchange membrane (AEM) for crossover mitigation and etched carbon felt by nickel–bismuth (NB-ECF) for the vanadium anolyte. The NB-ECF significantly enhances the reversibility and kinetics of the V2+/V3+ redox reaction, attributed to inhibited irreversible hydrogen evolution by the Bi catalyst and increased carboxyl groups by nickel (etching and NiO catalyst). Notably, the V/Mn cell employed in the NB-ECF maintains a high energy efficiency of 85.7% during 50 cycles without capacity degradation at a current density of 20 mA cm–2, which is attributed to a synergistic effect of crossover mitigation and facilitated V2+/V3+ redox reaction. This study demonstrates the novel electrocatalyst design of carbon felt using two metal species.