According to the requirements of the machined workpiece and the actual cutting conditions, the four cemented carbide face milling cutters with equal pitch are selected, using orthogonal test method, the four factors are studyed ,including spindle speed ,feed per tooth ,axial depth of cutting,radial cutting width, and determining the optimal cutting parameters of the milling tool under the condition of different cutting parameters, to improve processing efficiency and surface quality.
To solve excessivly large deformation and vibration problems in machining large tube section, ensure the machining accuracy and quality of the tube section, the main tool carrier system of a large vertical lathe is designed, by simulation means of finite element, static analysis, dynamic modal analysis and dynamic response analysis are respectively carried on the main tool carrier structures designed. A reasonable overhang length of the tool in the tool carrier system is given through static analysis, dynamic modal analysis show the higher natural frequency of the tool carrier system, the production of cutting resonance can be avoided, the maximum response and corresponding stress conditions of the system under the harmonic loads are given by dynamic response analysis, analysis results show that the sustainable dynamic characteristics of tool carrier system can meet the machining requirements.
In this paper, for turning the inner ring groove of a large nuclear cylindrical shell, based on requirements of machining condition, the matching tool assembled are designed. Based on the platform of finite element simulation analysis, the deformation and stress analysis of the tools overall structures are carried out, this provides a theoretical basis for the static strength evaluation of the tools. Through the dynamics modal analysis of the tools, natural frequencies and modal shapes of the tools are obtained, this provides a theoretical basis to evaluate the dynamic characteristics of the tools, in particularly, the resonance characteristics. Through static and dynamic analysis, the reasonableness of structural design of the tools is evaluated theoretically.
In this paper, the passes of 25 # equilateral edge angle iron finishing mill group were designed, which included finished product pass K1, and the intermediate passes K2、K3、K4, also the finite element software ANSYS / LS-DYNA was applied for three passes rolling process simulation to verify the rationality of passes design, and the rolling force curve was simulated. It offers a reference for of 25 # angle iron processing.
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