The feasibility of enhancing the efficiency of the kraft pulping operations while at the same time evolving the process into a biorefinery, and thus producing hemicelluloses together with paper products, was studied. Hardwood chips (Eucalyptus grandis) were pre-treated with green liquor prior to pulp production. At optimal pre-treatment conditions, the pH of the resulting extract was 7.8, the wood weight loss was 14%, and the hemicellulose extracted was almost 40 kg/ton of woodchips. In the subsequent kraft pulping, the resulting data revealed that the woodchips from which hemicellulose had been pre-extracted could be pulped much faster than woodchips pulped without hemicellulose extraction. As a result, to maintain the target kappa number, a 20% reduction in pulping chemicals was achievable. Hemicellulose pre-extraction led to a 10% reduction in black liquor solid contents. Moreover, the strength properties of the pulps produced with and without hemicellulose extraction were comparable. Industrial acceptance of this concept, however, still requires a more accurate understanding of the effect of specific mill operating conditions on mill energy balance. Careful economic assessment of the options for handling the calcium carbonate scale problem will also be required before the technology can be considered for implementation.
This study focused on modeling and optimization of the concentration of poly (vinyl alcohol) (PVA), cellulose nanocrystals (CNC), snail shell nanoparticles (SSN), and glycerol for the development of bioplastic films. The response surface methodology using Box-Behnken experimental design was used to investigate the effect of the independent parameters (additives concentrations) on the ultimate tensile strength and Young's modulus of fabricated bioplastic films. A varied ultimate tensile strength and Young's modulus with different component loadings was observed, proving the effect of nanoparticles loading effect on the mechanical properties of bioplastic films. The quadratic polynomial model experiment data provided a coefficient of determination (R 2 ) of 0.795 for ultimate tensile strength and 0.732 for Young's modulus, evidencing the fitness of the models to pilot the optimization space. The optimum parameters were PVA (7.820%), CNC (1079%), SSN (1241%), and glycerol (2.657%). The ultimate tensile strength and Young's modulus of 27.2 MPa and 31.2 MPa were obtained for the developed bioplastic film with optimized concentrations of each component. The bioplastic films showed improved thermal stability and degradation. The scanning electron microscopy (SEM) imaging revealed a homogeneous dispersion of SSN and CNC in the matrix, which explained the improved properties observed.biomaterials, cellulose and other wood products, morphology, mechanical properties, thermal properties
| INTRODUCTIONThe increase in demand for package materials has exponentially raised the production of plastic in recent decades. This plastic is synthetic, semi-synthetic, or bio-based, synthesized from either petrochemical (hydrocarbon) or biomass feedstocks. [1][2][3] The physical properties of plastics, such as being lightweight, make them a perfect fit for food and medicine packaging applications. Consequently, this has led to increased demand for plastic-based packaging
Bleached hardwood and softwood South African kraft pulps were passed through a commercially available micro grinder for varying number of passes and the properties of the resultant pulps were assessed periodically using microscopy, Fourier transform infrared spectroscopy (FTIR), X-ray crystallography (XRD) and Thermogravimetric analysis (TGA). The ultrastructural analysis of the pulp fibres revealed that after 120 passes both hardwood and softwood bleached fibres showed the presence of cellulose nanofibres (CNFs). The FTIR analysis showed no modification to the cellulose structure and side groups upon treatment with the supermasscolloider (SMC). Both hardwood and softwood pulp fibres showed a decline in crystallinity after SMC treatment. For the hardwood pulps there were no major differences between the untreated pulps and those passed through the SMC. In the case of the softwood pulps, the SMC treatment resulted in more thermally stable CNFs compared with the untreated bleached pulps. This was observed at several levels of treatment (40, 120 and 200 passes). After 200 passes both the hardwood and softwood kraft pulp fibres produced CNFs with an average width of 11 nm and lengths with several micrometers.
There is a growing need for diversified material feedstock for 3D printing technologies such as fused deposition modelling (FDM) techniques. This has resulted in an increased drive in the research and development of eco-friendly biopolymer-based composites with wide applications. At present, bionanocomposites of polylactic acid (PLA), biopolymer, and cellulose nanocrystals (CNCs) offer promising technical qualities suitable for FDM 3D printing applications due to their biodegradability and wide-ranging applications. In this work, the applicability of the PLA/CNCs bionanocomposites in 4D applications was investigated by studying its shape-recovery behaviour. Tensile and dynamic mechanical analysis (DMA) was used to elucidate the mechanical and flexural properties of the 3D-printed specimens. The results revealed improvement in the deflection temperature under load (DTUL), creep deformation, and recovery of the PLA/CNCs bionanocomposites. Tensile and static 3-point bending analyses of the bionanocomposites revealed improved tensile strength and modulus of the 3D printed parts. The potential 4D application of the PLA/CNCs bionanocomposites was also investigated by successfully printing PLA/CNC bionanocomposites directly onto a nylon fabric. The PLA/CNCs-fabric prototype included a foldable cube and grid-patterned designs. Additionally, the heat-induced shape memory behaviour of these prototypes was demonstrated.
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