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The influence of steel slag expansion level on the early stage performance of hot mix asphalt (HMA) is evaluated. Initially, samples of Linz-Donawitz type steel slag with different levels of expansion (6.71%, 3.16%, 1.33%) were submitted to physical, mechanical, and morphological characterization to assess the effects of expansion on individual material properties. Steel slag was then used as aggregate in HMA to verify the effects of its expansion characteristics on the volumetric and mechanical performance of the asphalt mixture. Four different asphalt mixtures were designed based on Marshall mix design, using asphalt cement (pen. grade 50/70), natural aggregate (granite), and steel slag (in three different levels of expansion). The mechanical characteristics of the asphalt mixture were evaluated based on results from Marshall stability, indirect tensile strength, and resilient modulus testing. A modified Pennsylvania testing method (PTM) was also performed on the studied asphalt mixtures to verify the potential of asphalt binder film to minimize the expansive reactions of steel slag. It was observed that the level of steel slag expansion changes some of the material’s individual properties, which can affect the volumetric parameters of the mix design. The use of steel slag as aggregate in HMA also improves the mechanical properties of non-aged asphalt mixtures. Moreover, the expansive characteristics of this material could be minimized when combined with other asphalt mixture components.

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