The paper presents a new approach to modelling of the heating and evaporation of gasoline fuel droplets with a specific application to conditions representative of internal combustion engines. A number of the components of gasoline with identical chemical formulae and close thermodynamic and transport properties are replaced with characteristic components leading to reducing the original composition of gasoline fuel (83 components) to 20 components only. Furthermore, the approximation to the composition of gasoline with these components is replaced with a smaller number of hypothetical quasi-components/components as previously suggested in the multi-dimensional quasi-discrete (MDQD) model. The transient diffusion of quasi-components and single components in the liquid phase as well as the temperature gradient and recirculation inside the droplets, due to the relative velocities between the droplets and the ambient air, are accounted for in the model. In the original MDQD model, n-alkanes and iso-alkanes are considered as one group of alkanes. In this new approach, the contributions of these two groups are taken into account separately. The values for the initial model parameters were selected from experimental data measured in a research engine prior to combustion. The results are compared with the predictions of the single-component model in which the transport and thermodynamic properties of components are averaged, diffusion of species is ignored and liquid thermal conductivity is assumed to be infinitely large, or approximated by those of iso-octane. It is shown that the application of the latter models leads to an under-prediction of the droplet evaporation time by approximately 67% (averaged) and 47% (iso-octane), respectively, compared to those obtained using the discrete component model, taking into account the contributions of 20 components. It is shown that the approximation of the actual composition of gasoline fuel by 6 quasi-components/components, using the MDQD model, leads to an under-prediction of the estimated droplet surface temperatures and evaporation times by approximately 0.9% and 6.6% respectively, for the same engine conditions. The application of the latter model has resulted in an approximately 70% reduction in CPU processor time compared to the model taking into account all 20 components of gasoline fuel.
A comparative analysis of predictions of several models of biodiesel fuel droplet heating and evaporation in realistic Diesel engine-like conditions is presented. Nineteen types of biodiesel fuels composed of methyl esters are used for the analysis. It is shown that the model, based on the assumption that the diffusivity of species in droplets is infinitely fast and the liquid thermal conductivity is infinitely large, under-predicts the droplet evaporation time compared with the model taking into account the effects of finite diffusivity and conductivity, by up to about 15%. A similar under-predictions of the model in which the transient diffusion of species is ignored and the liquid thermal conductivity is assumed to be infinitely large, is shown to be about 26%. The latter result is not consistent with the earlier finding, based on the analysis of only five types of biodiesel fuels and different input parameters, in which it was shown that the deviations between the evaporation times predicted by these models do not exceed about 5.5%. As in the case of Diesel and gasoline fuel droplets, for biodiesel droplets the multi-component models predict higher droplet surface temperatures at the final stages of droplet evaporation and longer evaporation times than for the single-component models. This is related to the fact that at the final stages of droplet evaporation the mass fraction of heavier species, which evaporate more slowly than the lighter species and have higher boiling temperatures, increases at the expense of lighter species.
Rail pressures of modern diesel fuel injection systems have increased significantly over recent years, greatly improving atomisation of the main fuel injection event and air utilisation of the combustion process. Continued improvement in controlling the process of introducing fuel into the cylinder has led to focussing on fluid phenomena related to transient response. High-speed microscopy has been employed to visualise the detailed fluid dynamics around the near nozzle region of an automotive diesel fuel injector, during the opening, closing and post injection events. Complementary computational fluid dynamic (CFD) simulations have been undertaken to elucidate the interaction of the liquid and gas phases during these highly transient events, including an assessment of close-coupled injections. Microscopic imaging shows the development of a plug flow in the initial stages of injection, with rapid transition into a primary breakup regime, transitioning to a finely atomised spray and subsequent vaporisation of the fuel. During closuring of the injector the spray collapses, with evidence of swirling breakup structures together with unstable ligaments of fuel breaking into large slow-moving droplets. This leads to sub-optimal combustion in the developing flame fronts established by the earlier, more fully-developed spray. The simulation results predict these observed phenomena, including injector surface wetting as a result of large slow-moving droplets and post-injection discharge of liquid fuel. This work suggests that postinjection discharges of fuel play a part in the mechanism of the initial formation, and subsequent accumulation of deposits on the exterior surface of the injector. For multiple injections, opening events are influenced by the dynamics of the previous injection closure; these phenomena have been investigated within the simulations.
In a fuel injector at the end of the injection, the needle descent and the rapid pressure drop in the nozzle leads to discharge of large, slow-moving liquid structures. This unwanted discharge is often referred as fuel 'dribble' and results in near-nozzle surface wetting, creating fuel-rich regions that are believed to contribute to unburnt hydrocarbon emissions. Subsequent fluid overspill occurs during the pressure drop in the expansion stroke when residual fluid inside the nozzle is displaced by the expansion of trapped gases as the pressure through the orifices is equalised, leading to further surface wetting. There have been several recent advancements in the characterisation of these near nozzle fluid processes, yet there is a lack of quantitative data relating the operating conditions and hardware parameters to the quantity of overspill and surface-bound fuel. In this study, methods for quantifying nozzle tip wetting after the end of injection were developed, to gain a better understanding of the underlying processes and to study the influence of engine operating conditions. A high-speed camera with a longdistance microscope was used to visualise fluid behaviour at the microscopic scale during, and after, the end of injection. In order to measure the nozzle tip temperature, a production injector was used which was instrumented with a type K thermocouple near one of the orifices. Image post-processing techniques were developed to track both the initial fuel coverage area on the nozzle surface, as well as the temporal evolution and spreading rate of surface-bound fluid. The conclusion presents an analysis of the area of fuel coverage and the rate of spreading and how these depend on injection pressure, in-cylinder pressure and in-cylinder temperature. It was observed that for this VCO injector, the rate of spreading correlates with the initial area of fuel coverage measured after the end of injection, suggesting that the main mechanism for nozzle wetting is through the impingement of dribble onto the nozzle. However, occasional observations of the expansion of orifice-trapped gas were made that lead to a significant increase in nozzle wetting. KeywordsDiesel; end of injection; dribble; surface wetting; image processing Introduction Increasingly strict emissions standards place considerable pressure on the automotive industry to increase the efficiency of, and reduce the emissions of the engine. This is primarily done by optimising the fuel-air mixing processes that occur inside the combustion chamber. Since the fuel air mixing is affected by the fuel injection equipment (FIE), much of the research efforts have been in improving the injector design and spray characteristics. This has resulted in the numbers of holes in the injector tip increasing with subsequent designs, as well as increases in the operating pressure, with typical systems operating with common rail pressures of over 200 MPa. These increasingly harsh conditions are believed to accelerate the formation and growth of deposits in and arou...
Post-injection dribble is known to lead to incomplete atomisation and combustion due to the release of slow moving, and often surface-bound, liquid fuel after the end of the injection event. This can have a negative effect on engine emissions, performance, and injector durability. To better quantify this phenomenon we present a new image processing approach to quantify the volume and surface area of ligaments produced during the end of injection, for an ECN 'Spray B' 3-hole injector. Circular approximation for cross-sections was used to estimate three-dimensional parameters of droplets and ligaments. The image processing consisted in three stages: edge detection, morphological reconstruction, and 3D reconstruction. For the last stage of 3D reconstruction, smooth surfaces were obtained by computation of the alpha shape which represents a bounding volume enveloping a set of 3D points. The object model was verified by calculation of surface area and volume from 2D images of figures with well-known shapes. We show that the object model fits non-spherical droplets and pseudo-cylindrical ligaments reasonably well. We applied our processing approach to datasets generated by different research groups to decouple the effect of gas temperature and pressure on the fuel dribble process. High-speed X-ray phase-contrast images obtained at room temperature conditions (297 K) at the 7-ID beamline of the Advanced Photon Source at Argonne National Laboratory, together with diffused back-illumination (DBI) images captured at a wide range of temperature conditions (293-900 K) by CMT Motores Térmicos, were analysed and compared quantitatively. KeywordsDiesel injector; dribble; ligament; droplet shape; atomisation. IntroductionThe end-of-injection (EOI) fuel dribble causes a formation of unburned hydrocarbons and decreases the performance of internal combustion engines in a variety of ways. For example, deposits lead to an increase in air pollutant emissions [1, 2], a decrease in quality of injection [2,3,4] and further coking of the nozzle [5]. Understanding of the fuel dribbling process is particularly important for the development of a strategy for optimal use of fuels. However, observing the transient end-of-injection processes is particularly challenging due to the extreme operating conditions and the microscopic scales involved. Consequently, there is a lack of quantitative information on the fuel dribble events and the parameters that affect them. Recently published studies [6][7][8][9][10] demonstrate different aspects of the EOI fuel dribble based on a qualitative and quantitative analysis of experimental images of the injection process. The following important factors affecting the mechanism of the fuel dribble were studied: peak injection velocity [7], needle closing speed [7], in-cylinder pressure [6,7], injection pressure [6], fuel mass expulsion [9], bubble ingestion at the EOI [10], liquid length recession at the EOI [8] and different flow characteristics at the EOI [11]. The present study is dedicated to a qua...
EARLY USE OF NATURAL GAS The earliest occurrence of natural gas is not clearly known, but it is believed that it was observed in the earliest of times. Some accounts indicate that the Chinese used natural gas many years before the birth of Christ as a fuel for the evaporation of brine. The inhabitants of Persia and the Russian Caucasus were a cult of fire worshippers who flourished for many years prior to 636 A.D., and it is reported that they used natural gas in certain religious rites. Eternal fires burned in the several temples that have been found at Surakhani near Baku, and at Daughan, some 60-miles southeast of the southeastern tip of the Caspian Sea. A relatively recent description of the occurrence was presented by Sir Boverton Redwood of London, England, who wrote in 1922 about temples around the Caspian Sea where a constant flame issued from a low cliff in the rocks. "The flame is, in color and general nature, not unlike a lamp that burns with spirits, only more pure", he wrote. One of the oldest references to natural gas in the United States is found in the diary of General George Washington, who noted in 1775, the burning springs along the Kanawha River about nine-miles above Charleston, W. Va. General Washington received this land, along with other tracts, from the State of Virginia as a reward for his military services. Upon his death, he willed 1 acre of ground around the burning springs to the public. A later account discloses that a Capt. James Wilson, in 1815, discovered natural gas in a well which he was deepening primarily for salt. Fredonia, N. Y. bears the distinction of first using natural gas for the purpose of illumination. It is reported that gas arising from a fresh-water stream caught fire from the lantern of a housewife. A company was shortly organized, and a hole 1 1/2 in. in diameter wad bored to a depth of 27-ft to the rock beneath. A cone shaped gas holder was constructed over the hole with a capacity of 88 cu ft, and a wooden pipeline was built in 1821 to convey the gas to some 30 houses where it was used for lighting at a cost of $1.50 per month. As the demand for petroleum grew, natural gas took on a"poor-relation" position in one of America's leading industries. The principle reason for this was the very limited demand for natural gas in comparison to oil. An early account relates that, when gas was found in the early wells that had for their objectives the discovery of new oilfields, the disappointment to the operator was comparable to that which attended the completion of a dry hole. Usually the market for gas was limited in new fields, and the great majority of operators believed that, in order to salvage their capital outlay, it was necessary to open the wells wide and let the gas flow to the air. This was based largely on experience, which had shown that gradually the oil would enter the well and replace the gas. Very few operators at the time realized that, later, such a lavish waste of gas would actually reduce the total oil that could be recovered from the pool. It was not generally understood that the source of oil and gas was a common reservoir, and poor practices on the part of the operator would lead to reduction in total recovery and loss by other operators. Until after World War II if a well came in as a gas well, it was promptly plugged and abandoned. Now, years later, these locations are being eagerly sought out and these areas are again being drilled. Today, gas is not on proration, and gas production is limited only by the size of the market to which it is connected. PROGRESS IN PIPELINE CONSTRUCTION WORK It is of interest to note that in 1856 the city council of Marietta, Ohio, allowed the gas company four years in which to build two miles of pipeline.
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