A bottom-up, multiscale modeling approach is presented to carry out high-fidelity virtual mechanical tests of composite materials and structures. The strategy begins with the in situ measurement of the matrix and interface mechanical properties at the nanometer-micrometer range to build up a ladder of the numerical simulations, which take into account the relevant deformation and failure mechanisms at different length scales relevant to individual plies, laminates and components. The main features of each simulation step and the information transferred between length scales are described in detail as well as the current limitations and the areas for further development. Finally, the roadmap for the extension of the current strategy to include functional properties and processing into the simulation scheme is delineated.
This review paper summarizes the current state-of-art and challenges for the future developments of fiber-reinforced composites for structural applications with multifunctional capabilities. After a brief analysis of the reasons of the successful incorporation of fiberreinforced composites in many different industrial sectors, the review analyzes three critical factors that will define the future of composites. The first one is the application of novel fiberdeposition and preforming techniques together with innovative liquid moulding strategies, which will be combined by optimization tools based on novel multiscale modelling approaches, so fiber-reinforced composites with optimized properties can be designed and manufactured for each application. In addition, composite applications will be enhanced by the incorporation of multifunctional capabilities. Among them, electrical conductivity, energy storage (structural supercapacitors and batteries) and energy harvesting (piezoelectric and solar energy) seem to be the most promising ones.
A methodology is presented to measure the fiber/matrix interface shear strength in composites. The strategy is based on performing a fiber push-in test at the central fiber of highly-packed fiber clusters with hexagonal symmetry which are often found in unidirectional composites with a high volume fraction of fibers. The mechanics of this test was analyzed in detail by means of three-dimensional finite element simulations. In particular, the influence of different parameters (interface shear strength, toughness and friction as well as fiber longitudinal elastic modulus and curing stresses) on the critical load at the onset of debonding was established. From the results of the numerical simulations, a simple relationship between the critical load and the interface shear strength is proposed. The methodology was validated in an unidirectional C/epoxy composite and the advantages and limitations of the proposed methodology are indicated.
The influence of solute atoms (Al and Zn) on the deformation mechanisms and the critical resolved shear stress for basal slip in Mg alloys at 298 K and 373 K was ascertained by micropillar compression tests in combination with high-throughput processing techniques based on the diffusion couples. It was found that the presence of solute atoms enhances the size effect at 298 K as well as the localization of deformation in slip bands, which is associated with large strain bursts in the resolved shear stress ( "## )-strain (e) curves. Deformation in pure Mg and Mg alloys was more homogeneous at 373 K and the influence of the micropillar size on the critical resolved shear stress was much smaller. In this latter case, it was possible to determine the effect of solute content on the critical resolved shear stress for basal slip in Mg-Al and Mg-Zn alloys.
The development of the latest generation of wide-body passenger aircraft has heralded a new era in the utilisation of carbon-fibre composite materials. One of the primary challenges facing future development programmes is the desire to reduce the extent of physical testing, required as part of the certification process, by adopting a 'certification by simulation' approach. A hierarchical bottom-up multiscale simulation scheme can be an efficient approach that takes advantage of the natural separation of length scales between different entities 2 (fibre/matrix, ply, laminate and component) in composite structures. In this work, composites with various fibre/matrix and interlaminar interfacial properties were fabricated using an autoclave under curing pressures ranging from 0 to 0.8 MPa. The microstructure (mainly void content and spatial distribution) and the mechanical properties of the matrix and fibre/matrix interface were measured, the latter by means of nano-indentation tests in matrix pockets, and fibre push-in tests. In addition, the macroscopic interlaminar shear strength was determined by means of three-points bend tests on short beams. To understand the influence of interfacial properties on the intralaminar failure behaviour, a high-fidelity microscale computational model is presented to predict homogenized ply properties under shear loading. Predicted ply material parameters are then transferred to a mesoscale composite damage model to reveal the interaction between intralaminar and interlaminar damage behaviour of composite laminates.
The effect of Al atoms in solid solution on the critical resolved shear stress for twin nucleation and growth was analyzed by means of the combination of diffusion couples with compression tests in micropillars oriented for twinning. The critical resolved shear stress for twin nucleation was higher than that for twin growth and both increased by the same amount with the Al content. Nevertheless, the increase was small (≈ 10 MPa) for 4 at.%Al but large (up to 60-70 MPa) for 9 at.%Al. These results were in agreement with Labusch-models based on first principles calculations in the dilute regime (< 5 at.%Al) [51]. Comparison with recent data in the literature showed that Al atoms are more effective in increasing the critical resolved shear stresses for twin nucleation and growth than for basal slip [21]. Finally, compression tests in micropillars oriented along [0001] showed the critical shear stress for pyramidal slip increased rapidly with the Al content from 98 MPa in pure Mg to 250 MPa in Mg-9 at.%Al. Thus, the addition of Al increased the plastic anisotropy of Mg alloys.
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