Calcium phosphate coatings on Ti6Al4V substrates are elaborated by pulsed electrodeposition. The surface morphology and chemical composition of the coatings are characterized by SEM–EDS. The obtained results are systematically confirmed at the nanometre scale using TEM. Moreover, XRD is performed in order to identify the coatings phases. The results show that pulsed electrodeposition allows uniform coatings to be obtained without the holes and craters usually observed with classical electrodeposition. After appropriate heat treatment, these coatings have a biphasic composition of stoichiometric hydroxyapatite and β‐tricalcium phosphate. Moreover, the addition of 9% H2O2 to the electrolyte leads to monophasic coatings made of stoichiometric hydroxyapatite. As an indication of the passive nature of the electrodeposited coating, electrochemical potentiodynamic tests are performed in physiological solution in order to determine the corrosion behaviour of these coatings.
Thermal behavior of electrodeposited hydroxyapatite (HAP) coating on a titanium alloy (Ti6Al4V) is investigated in order to optimize the heat treatment conditions for this prosthetic material. The synthesized coatings are annealed in air atmosphere at 400, 600, 800, and 1000 °C, and then characterized by X‐ray diffraction (XRD) and selected area electron diffraction (SAED) for structure and phases analysis. Scanning and transmission electron microscopy associated to energy dispersive X‐ray microanalysis (SEM‐EDXS and STEM) are used for morphology and composition analysis. The results show that when the electrodeposited coating is annealed at temperatures greater than 600 °C, a well‐crystallized HAP is obtained with a notable change of its morphology. However, at these temperatures the surface of Ti6Al4V alloy (uncoated zones of the implant) is deteriorated by the formation of a thick surface oxide layer. Therefore, we limit the heat treatment temperature for the electrodeposited coatings on a Ti6Al4V alloy at 550 °C. At this optimized temperature it is demonstrated that the link between the coating and the substrate is improved and the crystallinity of the coating is controlled which make it well bioactive.
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