The design, fabrication, and characterization of a novel low-frequency meandering piezoelectric vibration energy harvester is presented. The energy harvester is designed for sensor node applications where the node targets a width-to-length aspect ratio close to 1:1 while simultaneously achieving a low resonant frequency. The measured power output and normalized power density are 118 μW and 5.02 μW/mm(3)/g(2), respectively, when excited by an acceleration magnitude of 0.2 g at 49.7 Hz. The energy harvester consists of a laser-machined meandering PZT bimorph. Two methods, strain-matched electrode (SME) and strain-matched polarization (SMP), are utilized to mitigate the voltage cancellation caused by having both positive and negative strains in the piezoelectric layer during operation at the meander's first resonant frequency. We have performed finite element analysis and experimentally demonstrated a prototype harvester with a footprint of 27 x 23 mm and a height of 6.5 mm including the tip mass. The device achieves a low resonant frequency while maintaining a form factor suitable for sensor node applications. The meandering design enables energy harvesters to harvest energy from vibration sources with frequencies less than 100 Hz within a compact footprint.
Resonant microsystems have found broad applicability in environmental and inertial sensing, signal filtering and timing applications. Despite this breadth in utility, a common constraint on these devices is throughput, or the total amount of information that they can process. In recent years, elastically-coupled arrays of microresonators have been used to increase the throughput in sensing contexts, but these arrays are often more complicated to design than their isolated counterparts, due to the potential for collective behaviors (such as vibration localization) to arise. An alternative solution to the throughput constraint is to use arrays of electromagnetically-transduced microresonators. These arrays can be designed such that the mechanical resonances are spaced far apart and the mechanical coupling between the microresonators is insignificant. Thus, when the entire array is actuated and sensed, a resonance in the electrical response can be directly correlated to a specific microresonator vibrating, as collective behaviors have been avoided. This work details the design, analysis and experimental characterization of an electromagnetically-transduced microresonator array in both low-and atmospheric-pressure environments, and demonstrates that the system could be used as a sensor in ambient conditions. While this device has direct application as a resonant-based sensor that requires only a single source and measurement system to track multiple resonances, with simple modification, this array could find uses in tunable oscillator and frequency multiplexing contexts.
Composite energetic materials have been shown to generate heat under certain ultrasonic excitations, enough to drive rapid reactions in some cases. In an attempt to isolate the proposed heat generation mechanisms of frictional and viscoelastic heating at crystal-crystal and crystal-binder interfaces, a systematic study was conducted with cyclotetramethylene-tetranitramine crystals arranged as discrete inclusions within Sylgard 184 binder. Groups of three embedded crystals, or “triads,” were arranged in two geometries with the crystals either in contact or slightly separated. Additionally, samples with good crystal-binder adhesion as well as ones mechanically debonded using compression were considered. The samples were excited ultrasonically with a contact piezoelectric transducer, and the top surface of each sample was monitored via infrared thermography. The contacting triads showed evidence of an intense localized heat source conducting to the polymer surface above the crystal locations in contrast to the separated triads. The debonded samples of both types reached higher maximum surface temperatures, on average. The results of both two-way and nested analysis of variance indicate a statistically significant difference for both adhesion and separation distance on temperature rise. We conclude that friction between crystal contact points and a debonded, moving binder at the crystal interface (also a mode of friction) play a significant role in localized heat generation, while viscoelastic/viscoplastic heating appears comparatively minor for these specific excitation conditions. The significance of frictional heat generation over viscoelastic heating in these systems may influence future design considerations related to the selection of binder materials for composite energetic materials.
The ability to detect explosive materials may be significantly enhanced with local increases in vapor pressure caused by an elevation of the materials' temperature. Recently, ultrasonic excitation has been shown to generate heat within plastic-bonded energetic materials. To investigate the impact of crystal morphology on this heating, samples of elastic binder are implanted with single ammonium perchlorate crystals of two distinct shape groups. Contact piezoelectric transducers are then used to excite the samples at ultrasonic frequencies. The thermal responses of the crystals are recorded using infrared thermography, and the rate of heating is estimated. Surface temperature increases up to 15 °C are found to arise after 2 s of excitation, with much higher heating levels expected near the inclusions themselves as demonstrated by the chemical decomposition of some crystals under favorable excitation conditions. The rates of heat generation are compared to various crystal morphology features through 2D estimates of length scale, perimeter and irregularity. It is observed that crystals grown in the lab, featuring sharp geometric facets, exhibit a higher probability of significant heat generation than inclusions with more spherical shapes. However, no statistical link is found between the rates of heat generation and the crystal morphology in those samples that do generate significant heating, likely because variations in surface roughness cannot be entirely eliminated during experimentation. It is hoped that this study will lead to a better understanding of the nature of heat generation in energetic materials from ultrasonic sources.
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