The purpose of this study was to evaluate the radiation attenuation properties of PC‐ISO, a commercially available, biocompatible, sterilizable 3D printing material, and its suitability for customized, single‐use gynecologic (GYN) brachytherapy applicators that have the potential for accurate guiding of seeds through linear and curved internal channels. A custom radiochromic film dosimetry apparatus was 3D‐printed in PC‐ISO with a single catheter channel and a slit to hold a film segment. The apparatus was designed specifically to test geometry pertinent for use of this material in a clinical setting. A brachytherapy dose plan was computed to deliver a cylindrical dose distribution to the film. The dose plan used an 192Ir source and was normalized to 1500 cGy at 1 cm from the channel. The material was evaluated by comparing the film exposure to an identical test done in water. The Hounsfield unit (HU) distributions were computed from a CT scan of the apparatus and compared to the HU distribution of water and the HU distribution of a commercial GYN cylinder applicator. The dose depth curve of PC‐ISO as measured by the radiochromic film was within 1% of water between 1 cm and 6 cm from the channel. The mean HU was ‐10 for PC‐ISO and ‐1 for water. As expected, the honeycombed structure of the PC‐ISO 3D printing process created a moderate spread of HU values, but the mean was comparable to water. PC‐ISO is sufficiently water‐equivalent to be compatible with our HDR brachytherapy planning system and clinical workflow and, therefore, it is suitable for creating custom GYN brachytherapy applicators. Our current clinical practice includes the use of custom GYN applicators made of commercially available PC‐ISO when doing so can improve the patient's treatment.PACS number: none

Abstract-Brachytherapy is a widely-used treatment modality for cancer in many sites in the body. In brachytherapy, small radioactive sources are positioned proximal to cancerous tumors. An ongoing challenge is to accurately place sources on a set of dwell positions to sufficiently irradiate the tumors while limiting radiation damage to healthy organs and tissues. In current practice, standardized applicators with internal channels are inserted into body cavities to guide the sources. These standardized implants are one-size-fits-all and are prone to shifting inside the body, resulting in suboptimal dosages. We propose a new approach that builds on recent results in 3D printing and steerable needle motion planning to create customized implants containing customized curvature-constrained internal channels that fit securely, minimize air gaps, and precisely guide radioactive sources through printed channels. When compared with standardized implants, customized implants also have the potential to provide better coverage: more potential source dwell positions proximal to tumors. We present an algorithm for computing curvature-constrained channels based on rapidly-expanding randomized trees (RRT). We consider a prototypical case of OB/GYN cervical and vaginal cancer with three treatment options: standardized ring implant (current practice), customized implant with linear channels, and customized implant with curved channels. Results with a twoparameter coverage metric suggest that customized implants with curved channels can offer significant improvement over current practice.

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