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Metal nanofoams with a porosity above 50% v/v have recently attracted great interest in materials science due to their interesting properties. We demonstrate a new straightforward route to prepare such nanofoams using diblock copolymer-based PS-block-P4VP(PDP) supramolecules that self-assemble into a bicontinuous gyroid morphology, consisting of PS network channels in a P4VP(PDP) matrix. After dissolving the PDP, the P4VP collapses onto the PS struts and a free-standing bicontinuous gyroid template of 50-100 μm thickness and interconnected, uniformly sized pores is formed. The hydrophilic P4VP corona facilitates the penetration of water-based plating reagents into the porous template and enables a successful metal deposition. After plating, the polymer is simply degraded by heating, resulting in a well-ordered inverse gyroid nickel foam. Essential to this approach is the removal of only one part of the matrix (i.e., PDP). Therefore, the template accounts for 50% v/v or more. The porosity characteristics (amount, size of pores) can be tuned by selecting the appropriate copolymer and by adjusting the amount of PDP.

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Supramolecular complexes of polystyreneblock-poly(4-vinylpyridine) (PS-b-P4VP) diblock copolymers and small molecules such as pentadecylphenol (PDP) have been studied extensively in recent years. In the present study, PS-b-P4VP(PDP) complexes with a minority P4VP(PDP) block are morphologically characterized focusing on the region between the lamellar and cylindrical phase. Dynamic mechanical measurements and small-angle X-ray scattering are used to follow the transitions between the ordered states upon heating/cooling. The self-assembled state at various temperatures is determined by small-angle X-ray scattering and transmission electron microscopy. In contrast to the opposite case of majority P4VP(PDP) blocks, where the transition from lamellar to cylindrical structures frequently occurs via the gyroid morphology, the complexes adopt the hexagonally perforated layered morphology in a broad range of compositions. Although known as a metastable phase in pure diblock copolymers, the hexagonally perforated layered phase appears as an equilibrium phase in PS-b-P4VP(PDP) complexes, being stabilized by the presence of the hydrogen-bonded PDP side chains in the minority component domains.

The double gyroid network morphology has been the focus of extensive research efforts as one of the most appealing block copolymer structures for practical applications. We performed an extensive study of the phase behavior of the supramolecular complex PS-b-P4VP(PDP) x to develop a systematic route to its double gyroid morphology. The morphological characterization of complexes was accomplished by transmission electron microscopy (TEM) and smallangle X-ray scattering (SAXS). Several compositions with the cubic Ia3̅ d symmetry were found in a narrow region between the lamellar and the cylindrical phase. Experimental TEM images were compared to computer simulations of projections through multiple gyroid planes. Typical gyroid patterns"double wave" and "wagon wheel"were regularly found. The size of the gyroid unit cell was calculated from the SAXS data. The lattice parameter could be varied (from ca. 70 to 125 nm) by altering the molar mass of the block copolymer precursors. A number of complexes were found to exhibit characteristic biphasic morphologiescoexisting lamellar and gyroid phase or gyroid and cylindrical phase. Finally, gyroid complexes with different relative PDP ratios were obtained which provides the opportunity to generate nanoporous structures with tunable porosities by dissolving the amphiphiles.