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A series of thermoplastic polyurethane elastomers based on polycarbonate diol, 4,4′‐diphenylmethane diisocyanate and 1,4‐butanediol was synthesized in bulk by two‐step polymerization varying polycarbonate diol soft segment molecular weight and chemical structure, and also hard segment content, and their effects on the thermal and mechanical properties were investigated. Dynamic mechanical analysis termogravimetric analysis, differential scanning calorimetry, Fourier transform infrared‐attenuated total reflection spectroscopy and mechanical tests were employed to characterize the polyurethanes. Thermal and mechanical properties are discussed from the viewpoint of microphase domain separation of hard and soft segments. On one hand, an increase in soft segment length, and on the other hand an increase in the hard segment content, i.e., hard segment molecular weight, was accompanied by an increase in the microphase separation degree, hard domain order and crystallinity, and stiffness. In phase separated systems more developed reinforcing hard domain structure is observed. These hard segment structures, in addition to the elastic nature of soft segment, provide enough physical crosslink sites to have elastomeric behavior. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers

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Molecular dynamics and morphology in the blends of a network-forming reactive polymer and an amphiphilic block copolymer were examined as a function of the advancement of chemical reactions. In the blends containing a triblock copolymer, both microscopic (domains of the order of micrometers) and nanoscopic (domains of the order of nanometers) phase separations were observed during network formation. Interestingly, only nanoscopic phase separation was found in the blends containing a diblock copolymer. The shape and the origin of these nanoscopic features were investigated by atomic force microscopy and were found to be a function of blend composition. A concept was advanced of the three-phase nanostructured morphology that begins to form with self-assembly of one block and continues to develop during network formation in the postassembly stage. The changes in relaxation dynamics that accompany network formation were monitored by broad-band dielectric relaxation spectroscopy (DRS) and were shown to represent a signature of the morphological state of the blend. The ability of DRS to identify and deconvolute various relaxation processes during network formation and phase separation is noteworthy and should be exploited as means of monitoring and controlling the development of nanostructured morphology in these complex systems.

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