A series of thermoplastic polyurethane elastomers based on polycarbonate diol, 4,4′‐diphenylmethane diisocyanate and 1,4‐butanediol was synthesized in bulk by two‐step polymerization varying polycarbonate diol soft segment molecular weight and chemical structure, and also hard segment content, and their effects on the thermal and mechanical properties were investigated. Dynamic mechanical analysis termogravimetric analysis, differential scanning calorimetry, Fourier transform infrared‐attenuated total reflection spectroscopy and mechanical tests were employed to characterize the polyurethanes. Thermal and mechanical properties are discussed from the viewpoint of microphase domain separation of hard and soft segments. On one hand, an increase in soft segment length, and on the other hand an increase in the hard segment content, i.e., hard segment molecular weight, was accompanied by an increase in the microphase separation degree, hard domain order and crystallinity, and stiffness. In phase separated systems more developed reinforcing hard domain structure is observed. These hard segment structures, in addition to the elastic nature of soft segment, provide enough physical crosslink sites to have elastomeric behavior. POLYM. ENG. SCI., 2008. © 2007 Society of Plastics Engineers

Summary: Nanostructured thermosetting materials were prepared by modification of an epoxy resin with 30 wt.‐% epoxidized polystyrene‐block‐polybutadiene copolymer (PS‐b‐PepB). The copolymer self‐assembles into a well‐defined hexagonal nanoordered structure, of around 30‐nm diameter, thus establishing its use as structure‐directing agent to generate nanostructured thermosetting materials. The study confirms pathways towards tailoring interactions between thermosetting matrices and immiscible block copolymers by using the concept of functionalization to build nanostructured polymer matrices.Structure of diglycidyl ether of bisphenol‐A/4,4′‐methylenebis(3‐chloro 2,6‐diethylaniline) cured blend containing 30 wt.‐% PS‐b‐PepB61 block copolymer.magnified imageStructure of diglycidyl ether of bisphenol‐A/4,4′‐methylenebis(3‐chloro 2,6‐diethylaniline) cured blend containing 30 wt.‐% PS‐b‐PepB61 block copolymer.

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Recently we reported the critical content threshold of epoxidized polybutadiene (PBep) units to induce total miscibility between poly(styrene-b-butadiene) (SB) block copolymers (BC) and uncured epoxy resin. In this work we investigate the different mechanisms involved through morphology development, depending on the content of epoxidized polybutadiene (PBep) in the initial mixture. PBep contents higher than, close below, or far below the critical threshold lead to long-range order nanostructures through reaction-induced microphase separation (RIMS) of PS block, a combination of both self-assembly and RIMS leading to vesicles or long wormlike micelles with a bilayered structure, or macroscopic phase separation, respectively. Nanoindentation was employed to identify the microphase-separated domains. Epoxy matrix can be significantly toughened for high BC contents in both prior to or through curing microphase-separated mixtures. Phase-separated domain size but also extent of interactions between them and their shape seem to be the factors contributing to toughness enhancement.

Epoxy‐based blends containing poly(ethylene oxide)‐co‐poly(propylene oxide)‐co‐poly(ethylene oxide) (PEO–PPO–PEO) block copolymers with different PEO/PPO molar ratios have been investigated in order to analyze the effect of the generated morphologies and interactions between components on the mechanical properties of the blends. Mechanical, morphological and dynamic mechanical analyses indicate that the observed increase of flexural modulus can be related to the decrease of free volume. In modified systems that remain miscible, an increase of flexural modulus, strength and fracture toughness can be observed. Also, macrophase‐ and microphase‐separated systems show an increase of fracture toughness but not of flexural modulus and strength at low contents of block copolymers. Copyright © 2007 Society of Chemical Industry