This techno-economic analysis/life-cycle assessment is based on actual production by the Cornell Marine Algal Biofuels Consortium with biomass productivity > 23 g/m 2-d. Ten distinct cases are presented for two locations, Texas and Hawaii, based on a 100-ha production facility with end-to-end processing that yields fungible co-products including biocrude, animal feed, and ethanol. Several processing technologies were evaluated: centrifugation and solvent extraction (POS Biosciences), thermochemical conversion (Valicor), hydrothermal liquefaction (PNNL), catalytic hydrothermal gasification (Genifuel), combined heat and power, wet extraction (OpenAlgae), and fermentation. The facility design was optimized by co-location with waste CO 2 , a terraced design for gravity flow, using renewable energy, and low cost materials. The case studies are used to determine the impact of design choices on the energy return on investment, minimum fuel and feed sale prices, discounted payback period, as well as water depletion potential, human health, ecosystem quality, non-renewable resources, and climate change environmental indicators. The most promising cases would be economically competitive at market prices around $2/L for crude oil, while also providing major environmental benefits and freshwater savings. As global demands for fuels and protein continue rising, these results are important steps towards economical and environmentally sustainable production at an industrial scale.
We present the results from sustained tonne-quantity production of two novel strains of marine microalgae, the diatom Staurosira and the chlorophyte Desmodesmus, cultivated in a hybrid system of 25-m 3 photobioreactors and 400-m 2 open ponds at a large-scale demonstration facility, and then apply those results to evaluate the performance of a 100-ha Base Case commercial facility assuming it were built today. Nitrogen fertilization of 2-d batch cultures in open ponds led to the greatest yields-from both species-of ~75 MT ha-1 yr-1 biomass, and ~30 MT ha-1 yr-1 lipid, which are unprecedented in large scale open pond systems. The process described here uses only seawater, discharges no nitrogen or phosphorus in any form, and consumes CO 2 at 78% efficiency. We estimate the capital cost of a 111-ha Base Case facility at $67 million in Hawaii, where actual production was performed, and $59 million on the Gulf Coast of Texas. We find that large-diameter, large-volume PBRs are an economical means to maintain a continuous supply of consistent inoculum for very short-period batch cultures in open ponds, and thus avoid biological system crashes that otherwise arise in longer-term pond cultures. We recommend certain improvements in cultivation methods that could realistically lead to yields of 100 MT ha-1 yr-1 biomass and >50,000 L ha-1 yr-1 algal oil. Comprehensive techno-economics and life cycle assessment of 20 endto-end production lineups, based on the cultivation results in this paper, are presented in a companion paper by Beal et al [1].
Two marine algal products MAP3 and MAP8 were examined for their suitability as fishmeal protein substitutes in feeds of three prominent farmed species, through shortterm feeding studies. Algal meals were tested at 5 and 10% protein replacement levels for Atlantic salmon and at 25 and 40% for common carp and whiteleg shrimp. At the end of the 12-week period, the growth and feed performance of the two fish species did not reveal any significant difference between those fish offered the algae-based feed and those offered the control feed. The whole body proximate compositions of Atlantic salmon fed the control and algae-based feeds were not significantly different. In common carp, the lipid content in the fish fed higher level of MAP3 was significantly lower than that of the fish fed the control feed. In whiteleg shrimp, at the end of the 9-week feeding period, growth performance and feed utilization did not differ between the treatment groups. Protein content in the shrimp fed the higher level of MAP8 was significantly lower than that of shrimp on the control feed. The three species could accept the algal meals in their feeds at the tested levels, though there were some noticeable effects on body composition at higher inclusion levels.
A method is described for saving 30% of the world fish catch by producing fishmeal and fish oil replacement products from marine microalgae, the natural source of proteins and oils in the marine food web. To examine the commercial aspects of such a method, we adapt a model based on results of microalgae production in Hawaii and apply it to Thailand, the world’s fourth largest producer of fishmeal. A model facility of 111 ha would produce 2,750 tonnes yr−1 of protein and 2,330 tonnes yr−1 of algal oil, at a capital cost of $29.3 M. Such a facility would generate $5.5 M in average annual net income over its 30-year lifetime. Deployment of 100 such facilities in Thailand would replace all domestic production of fishmeal, 10% of world production, on ~1.5% of the land now used to cultivate oil palm. Such a global industry would generate ~$6.5 billion in annual net income.
Bioenergy carbon capture and storage (BECCS) has been proposed to reduce atmospheric CO2 concentrations, but concerns remain about competition for arable land and freshwater. The synergistic integration of algae production, which does not require arable land or freshwater, with BECCS (called “ABECCS”) can reduce CO2 emissions without competing with agriculture. This study presents a technoeconomic and life‐cycle assessment for colocating a 121‐ha algae facility with a 2,680‐ha eucalyptus forest for BECCS. The eucalyptus biomass fuels combined heat and power (CHP) generation with subsequent amine‐based carbon capture and storage (CCS). A portion of the captured CO2 is used for growing algae and the remainder is sequestered. Biomass combustion supplies CO2, heat, and electricity, thus increasing the range of sites suitable for algae cultivation. Economic, energetic, and environmental impacts are considered. The system yields as much protein as soybeans while generating 61.5 TJ of electricity and sequestering 29,600 t of CO2 per year. More energy is generated than consumed and the freshwater footprint is roughly equal to that for soybeans. Financial break‐even is achieved for product value combinations that include 1) algal biomass sold for $1,400/t (fishmeal replacement) with a $68/t carbon credit and 2) algal biomass sold for $600/t (soymeal replacement) with a $278/t carbon credit. Sensitivity analysis shows significant reductions to the cost of carbon sequestration are possible. The ABECCS system represents a unique technology for negative emissions without reducing protein production or increasing water demand, and should therefore be included in the suite of technologies being considered to address global sustainability.
The goals of ensuring energy, water, food, and climate security can often conflict. Microalgae (algae) are being pursued as a feedstock for both food and fuels-primarily due to algae's high areal yield and ability to grow on non-arable land, thus avoiding common bioenergy-food tradeoffs. However, algal cultivation requires significant energy inputs that may limit potential emission reductions. We examine the tradeoffs associated with producing fuel and food from algae at the energy-food-water-climate nexus. We use the GCAM integrated assessment model to demonstrate that algal food production can promote reductions in land-use change emissions through the offset of conventional agriculture. However, fuel production, either via co-production of algal food and fuel or complete biomass conversion to fuel, is necessary to ensure long-term emission reductions, due to the high energy costs of cultivation. Cultivation of saltwater algae for food products may lead to substantial freshwater savings; but, nutrients for algae cultivation will need to be sourced from waste streams to ensure sustainability. By reducing the land demand of food production, while simultaneously enhancing food and energy security, algae can further enable the development of terrestrial bioenergy technologies including those utilizing carbon capture and storage. Our results demonstrate that large-scale algae research and commercialization efforts should focus on developing both food and energy products to achieve environmental goals.
Society has set ambitious targets for stabilizing mean global temperature. To attain these targets, it will have to reduce CO 2 emissions to near zero by mid-century and subsequently remove CO 2 from the atmosphere during the latter half of the century. There is a recognized need to develop technologies for CO 2 removal; however, attempts to develop direct air-capture systems have faced both energetic and financial constraints. Recently, BioEnergy with Carbon Capture and Storage (BECCS) has emerged as a leading candidate for removing CO 2 from the atmosphere. However, BECCS can have negative consequences on land, nutrient, and water use as well as biodiversity and food production. Here, we describe an alternative approach based on the large-scale industrial production of marine microalgae. When cultivated with proper attention to power, carbon, and nutrient sources, microalgae can be processed to produce a variety of biopetroleum products, including carbon-neutral biofuels for the transportation sector and long-lived, potentially carbon-negative construction materials for the built environment. In addition to these direct roles in mitigating and potentially reversing the effects of fossil CO 2 emissions, microalgae can also play an important indirect role. As microalgae exhibit much higher primary production rates than terrestrial plants, they require much less land area to produce an equivalent amount of bioenergy and/or food. On a global scale, the avoided emissions resulting from displacement of conventional agriculture may exceed the benefits of microalgae biofuels in achieving the climate stabilization goals.
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