Microfluidic mixing is an important means for in-situ sample preparation and handling while Small Angle X-Ray Scattering (SAXS) is a proven tool for characterising (macro-)molecular structures. In combination those two techniques enable investigations of fast reactions with high time resolution (<1 ms). The goal of combining a micro mixer with SAXS, however, puts constraints on the materials and production methods used in the device fabrication. The measurement channel of the mixer needs good x-ray transparency and a low scattering background. While both depend on the material used, the requirement for low scattering especially limits the techniques suitable for producing the mixer, as the fabrication process can induce molecular orientations and stresses that can adversely influence the scattering signal. Not only is it important to find a production method that results in a device with low background scattering, but it also has to be versatile enough to produce appropriate mixer designs. Here we discuss two methods -laser ablation of polycarbonate and injection moulding of Topas -which were found suitable for our needs, provided care is taken in aligning the mixing/reaction channel, where the actual measurements will be carried out. We find injection moulding to be the better of the two methods.
Stereolithography (SL) additive manufacturing process provides increased dimensional precision, smooth surface finish and printing resolution range in the order of magnitude of 100 μm, allowing to obtain intricate 3D geometries. The incorporation of ceramic-based inclusions within liquid resins enhances the thermal and mechanical properties of the final 3D printed component while improving the surface finishing of the final parts; in this way, it expands the range of process applications and reduces the post-processing steps. The proposed approach investigates the bulk modification of commercial SLA resins mixed with ceramic powders of Al2O3 (grain size 1–10 μm) and SiO2 (grain size 55–75 nm) aiming to improve 3D printed parts performance in terms of mechanical properties, dimensional stability and surface finishing compared with pure, unmodified resins. The produced materials were used for the development of inserts for injection moulding and were examined for their performance during the injection moulding process. The addition of particles in the nano- and micro-range is being employed to improve parts performance for rapid tooling applications whilst maintaining 3D printing accuracy, thermal and mechanical properties as well as achieving a smooth surface finishing compared with unmodified resins.
This study aims to develop a comprehensive process to evaluate the leaching behavior of 3D-printed nanocomposite samples as candidate materials for potential use in wearable devices. The study involves the immersion of the 3D-printed test coupons, produced via Fused Filament Fabrication (FFF), into artificial sweat and deionized water in a controlled environment provided by a dissolution apparatus. Three distinct nanocomposite filaments were used, each consisting of different polymer matrices: thermoplastic polyurethane (TPU), copolyester (TX1501), and polyamide (PA12). The additives incorporated within these filaments encompassed silver nanoparticles (AgNPs), chopped carbon fibers (CCFs), and super paramagnetic iron oxide nanoparticles (SPIONs), respectively. The current study aims to identify potential risks associated with the release of nanomaterials and additives, through SEM/EDX analysis and in vitro measurements of proinflammatory cytokines. Furthermore, this research contributes to the advancement of safe and reliable 3D-printed materials for wearable technologies, fostering their widespread adoption in various applications.
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