An elastic-plastic finite element model for the frictionless contact of a deformable sphere pressed by a rigid flat is presented. The evolution of the elastic-plastic contact with increasing interference is analyzed revealing three distinct stages that range from fully elastic through elastic-plastic to fully plastic contact interface. The model provides dimensionless expressions for the contact load, contact area, and mean contact pressure, covering a large range of interference values from yielding inception to fully plastic regime of the spherical contact zone. Comparison with previous elastic-plastic models that were based on some arbitrary assumptions is made showing large differences.

An elastic-plastic asperity model for analyzing the contact of rough surfaces is presented. The model is based on volume conservation of an asperity control volume during plastic deformation. Numerical results obtained from this model are compared with other existing models that are either purely elastic or purely plastic. It is shown that these models are limiting cases of the more general elastic-plastic model presented here. Some of the results obtained deviate appreciably from previous analyses which do not consider asperity volume conservation.

Surface texturing has emerged in the last decade as a viable option of surface engineering resulting in significant improvement in load capacity, wear resistance, friction coefficient etc. of tribological mechanical components. Various techniques can be employed for surface texturing but Laser Surface Texturing (LST) is probably the most advanced so far. LST produces a very large number of micro-dimples on the surface and each of these micro-dimples can serve either as a micro-hydrodynamic bearing in cases of full or mixed lubrication, a micro-reservoir for lubricant in cases of starved lubrication conditions, or a micro-trap for wear debris in either lubricated or dry sliding. The present paper reviews the current effort being made world wide on surface texturing in general and on laser surface texturing in particular. It presents the state of the art in LST and the potential of this technology in various lubricated applications like mechanical seals, piston rings and thrust bearings. The paper also describes some fundamental on going research around the world with LST.

An improved wedge calibration method for quantitative lateral force measurement in atomic force microscopy is presented. The improved method differs from the original one in several aspects. It utilizes a much simpler, commercially available, calibration grating and can be performed at any single specified applied load. It enables calibration of all types of probes, both integrated with sharp tips, and colloidal with any radius of curvature up to 2 μm. The improved method also simplifies considerably the calculation of the calibration factor by using flat facets on the calibration grating to cancel out system errors. A scheme for the data processing for on-line calibration of the lateral force is also presented.

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