Novel regular network polyesters were prepared from
pentaerythritol (Xp) and aliphatic
dicarboxylic acids of different numbers of methylene groups
(HOOC(CH2)
n
-
2COOH,
n = 4, 6, 8, 9, 10, 12,
14, 16, and 20). Prepolymer prepared by melt polycondensation was
cast from dimethylformamide solution
and postpolymerized at 270 °C for various times to form a network.
The resultant films were transparent,
flexible, and insoluble in organic solvents. The network
polyesters obtained were characterized by infrared
absorption spectra, wide angle X-ray diffraction analysis, density,
thermomechanical analysis, differential
scanning calorimetry, tensile test, water absorption, and alkali
hydrolysis. The enzymatic degradation
estimated by weight loss of the network polyester films in a buffer
solution of various kinds of lipases at
37 °C was studied. The enzymatic degradation of Xpn
films was compared with that of the network
polyester films of glycerol with various aliphatic dicarboxylic acids
reported earlier. After a 6 day
incubation in Rhizopus delemar lipase solution, the weight
loss was hardly observed for Xp4−8, while it
increased gradually for Xp9−14 and showed the maximum weight loss of
13 g/m2 for Xp14; then the
weight loss decreased abruptly for Xp16−20. Other lipases of
porcine pancreas and Candida rugosa
hardly degraded Xpn films.
In the injection molding of polymer lenses, the demolding resistance may cause problems, such as deformation, cracks, and scratches, in these products. To examine the method of decreasing the demolding resistance of polymer lenses, a method of precisely measuring the demolding resistance should be established. In this study, we designed and fabricated a mold equipped with high-sensitivity quartz force sensors for demolding resistance measurement that is customized for the injection molding of polymer lenses. In addition, we evaluated the performance of the mold. Using this mold, we measured the demolding resistance of fluorine-based polyester lenses. As a result, it was clarified that (1) the preload applied to the quartz force sensors before the start of mold closing has a significant effect on the generation of demolding resistance, (2) the draft angle of a cavity wall has an effect on the demolding resistance, and (3) the maximum demolding resistance increases with increasing holding pressure, injection rate, heating cylinder temperature, and mold temperature.
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